:how to install a roller chain tensioner on chinese quad

Maintaining the performance and durability of your China 4WD requires regular maintenance and attention. A critical aspect of ensuring optimum performance is proper installation of roller chain tensioners. In this comprehensive guide, we’ll give you step-by-step instructions to help you easily install a roller chain tensioner on your China 4WD. Let’s dig deeper!

Step 1: Gather Tools and Materials
Before starting the installation process, gather the necessary tools and materials. You will need a roller chain tensioner kit, socket set, torque wrench, pliers and a suitable work space. Make sure you have your 4WD owner’s manual.

Step 2: Prepare the Quad
To install a roller chain tensioner, securely lift or support your 4WD to give you plenty of room to work.

Step 3: Locate the Chain Tensioner Bracket
Identify the chain tensioner bracket on the engine or frame of your quad. It is usually mounted near the chain and sprocket assembly for easy chain adjustment.

Step 4: Remove the Chain Tensioner Bracket
Using the appropriate socket and wrench, carefully loosen and remove the bolts securing the chain tensioner bracket. Set these bolts away safely, as they will be reused during installation.

Step 5: Install the Roller Chain Tensioner
Install the roller chain tensioner to the chain tensioner bracket removed earlier. Make sure the tensioner bracket is perfectly aligned with the chain and sprocket assembly for smooth operation. Secure the roller chain tensioner securely in place with the bolts removed earlier. Be careful not to overtighten the bolts as this may put unnecessary stress on the chain.

Step 6: Adjust Tension Settings
Once the roller chain tensioner is securely installed, adjust the tension to the desired specification. Refer to the instructions for your roller chain tensioner kit and your quad drive manual to determine the correct tension for your particular model. Use a torque wrench to ensure accurate and consistent adjustments.

Step 7: Review and Test
After installation and tension adjustments are complete, carefully inspect all bolts and fasteners to ensure they are adequately secured. Once satisfied, release the supports or lifts, and gently lower the Chinese quad back to the ground. Start the engine and carefully test the function of the roller chain tensioner by engaging the gears and watching the chain move.

Installing a roller chain tensioner is a fundamental aspect of maintaining the performance and longevity of your Chinese 4WD. By following our step-by-step guide and paying attention to detail, you can easily install a roller chain tensioner on your 4WD. Remember to consult the instructions for your roller chain tensioner kit and your quad manual for specific guidelines. Regularly inspect and adjust roller chain tensioners to ensure optimum performance. With these simple maintenance practices, you can enjoy a smooth and reliable ride on your China 4WD for years to come.

roller chain terminology


Post time: Jul-22-2023