In mechanical power transmission systems, roller chains are widely used for their durability and efficiency. However, there are times when roller chains need to be disassembled and reassembled to meet specific requirements or for maintenance. Many people wonder if it is possible to use a chain breaker to put roller chain together. In this blog post, we will explore the feasibility and effectiveness of using chain breakers to assemble roller chains.
Functions of the chain breaker:
A chain breaker is a specialized tool designed to facilitate the chain repair, installation and removal process. Typically, it is used to remove pins or plates from a roller chain, separating it into individual links. This tool helps to adjust the length of the chain to specific needs, for example when you want to fit the chain on a different sprocket or repair a damaged section. While chain breakers are primarily used for disassembly, they can also be used to reassemble roller chains.
To reassemble the roller chain:
While the primary function of a chain breaker is to separate the links of a roller chain, the tool can also be used for reassembly. To understand the reassembly process, one must first understand the anatomy of a roller chain.
Roller chains consist of inner chain plates, outer chain plates, bushings, rollers and pins. When reassembling the chain, use a chain breaker to ensure that these parts are properly aligned. By using the dowel pin and roller bracket features of the chain breaker, you can successfully realign the inner and outer chain plates to ensure smooth chain operation.
The reassembly process includes:
1. Lubricate parts: Apply a suitable lubricant to the rollers, pins and bushings to reduce friction and ensure smooth motion.
2. Inserting the roller: Using the roller bracket feature of the chain breaker, insert the roller into one of the links.
3. Align the links: Align the inner and outer link plates properly by engaging the alignment pins of the chain breaker.
4. Install the pins: Once the links are aligned, use a chain breaker to insert the pins to hold the chain together.
5. Finishing work: Check the tension of the chain and make sure it turns smoothly by manually moving the chain.
Benefits of using a chain breaker for reassembly:
1. Save time: Disassembly and reassembly with a chain breaker eliminates the need for multiple tools, saving valuable time throughout the process.
2. Precision: The help of the chain breaker ensures precise alignment of the chain components, minimizing the risk of premature wear.
3. Versatility: By using the chain breaker, you can easily adjust the length of the roller chain without buying additional chains of different sizes.
in conclusion:
In summary, although chain breakers are primarily used to separate roller chains, they can also be used to reassemble chains efficiently and effectively. The tool’s dowel pins and roller brackets aid in the correct positioning of the chain components. By following the outlined procedure, you can confidently use a chain breaker to put your roller chain together, saving time and ensuring your chain runs smoothly. However, use caution and follow the manufacturer’s guidelines when using this tool for reassembly.
Post time: Jul-04-2023