Ukuguqulwa kwe-Roller chain welding: Iimbangela, iziphumo kunye nezisombululo

Ukuguqulwa kwe-Roller chain welding: Iimbangela, iziphumo kunye nezisombululo

I. Intshayelelo
Kwinkqubo yokwenziwa kwee-roller chain, i-welding deformation yingxaki eqhelekileyo yobugcisa. Kwizikhululo ezizimeleyo ze-roller chain ezijongene nabathengi bamazwe ngamazwe abathengisa ngobuninzi, kubaluleke kakhulu ukuphonononga le ngxaki nzulu. Abathengi bamazwe ngamazwe baneemfuno ezingqongqo kumgangatho wemveliso kunye nokuchaneka. Kufuneka baqinisekise ukuba ii-roller chain abazithengayo zinokugcina ukusebenza okugqwesileyo kunye nomgangatho othembekileyo kwiimeko ezahlukeneyo zesicelo. Ukufunda ulwazi olufanelekileyo lwe-roller chain welding deformation kuya kunceda ukuphucula umgangatho wemveliso, kuphucule ukhuphiswano kwimarike yamazwe ngamazwe, kuhlangatyezwane neemfuno zabathengi, kwaye kwandiswe ishishini laphesheya.

II. Inkcazo kunye nezizathu zokuguqulwa kwe-roller chain welding
(I) Inkcazo
Ukuguqulwa kwe-Welding kubhekisa kwinto yokuba imo kunye nobukhulu be-roller chain ziyahluka kwiimfuno zoyilo ngenxa yokwanda okungalinganiyo kunye nokucutheka kwe-weld kunye nezinto zesinyithi ezijikelezileyo ngexesha lenkqubo yokudibanisa i-roller chain ngenxa yokufudumeza kobushushu obuphezulu bendawo kunye nokupholisa okulandelayo. Olu tshintsho luya kuchaphazela ukusebenza ngokubanzi kunye nefuthe lokusetyenziswa kwe-roller chain.
(II) Izizathu
Impembelelo yobushushu
Ngexesha lokuwelda, ubushushu obuphezulu obuveliswa yi-arc bubangela ukuba isinyithi esikwi-weld nakwindawo ejikelezileyo sifudumale ngokukhawuleza, kwaye iimpawu zomzimba zezinto zitshintsha kakhulu. Ezifana nokuncipha kwamandla okuvelisa, ukwanda komlinganiselo wokwanda kobushushu, njl. Iintsimbi kwiindawo ezahlukeneyo zifudumale ngokungalinganiyo, zanda ukuya kumanqanaba ahlukeneyo, kwaye zincipha ngokulandelelana emva kokupholisa, okubangela uxinzelelo lwe-welding kunye nokuguquguquka. Umzekelo, kwi-chain plate welding ye-roller chain, indawo ekufutshane ne-weld ifudumale ngakumbi kwaye yanda ngakumbi, ngelixa indawo ekude ne-weld ifudumale kancinci kwaye yanda kancinci, eya kwenza i-deformation emva kokupholisa.
Ilungiselelo le-weld elingafanelekanga
Ukuba ulungiselelo lwe-weld alulingani okanye alusasazwanga ngokulinganayo, ubushushu buya kugxila kwicala elinye okanye kwindawo yasekuhlaleni ngexesha lenkqubo ye-welding, nto leyo ebangela ukuba isakhiwo sithwale uxinzelelo lobushushu olungalinganiyo, oluya kubangela ukuguquka. Umzekelo, ii-weld kwezinye iindawo ze-roller chain zixinene, ngelixa ii-weld kwezinye iindawo zincinci, nto leyo enokubangela ukuguquguquka okungalinganiyo emva kwe-welding.
Ulandelelwano olungalunganga lwe-welding
Ulandelelwano lwe-welding olungenangqondo luya kubangela ukungena kobushushu be-welding olungalinganiyo. Xa inxalenye yokuqala edibeneyo iphola kwaye incipha, iya kuyithintela inxalenye edibeneyo kamva, nto leyo ebangela uxinzelelo olukhulu lwe-welding kunye nokuguquguquka. Umzekelo, ekudibaniseni ii-roller chain ezine-welds ezininzi, ukuba ii-welds kwindawo yoxinzelelo zidibene kuqala, ukudityaniswa okulandelayo kwee-welds kwezinye iindawo kuya kuvelisa ukuguqulwa okukhulu.
Ukuqina kwepleyiti okunganelanga
Xa ipleyiti yeroller chain incinci okanye ukuqina kwayo kuphantsi, amandla okumelana nokuguquguquka kwe-welding abuthathaka. Phantsi kwesenzo soxinzelelo lobushushu be-welding, ukuguquguquka okufana nokugoba kunye nokujika kuyenzeka. Umzekelo, ezinye iipleyiti ezincinci ezisetyenziswa kwiiroller chain ezikhaphukhaphu zitshintsha ngokulula ukuba azixhaswanga kwaye azilungiswanga ngokufanelekileyo ngexesha lenkqubo ye-welding.
Iiparameter zenkqubo yokuwelda ezingenangqondo
Ukuseta ngendlela engafanelekanga iiparameter zenkqubo ezifana nomsinga wokufaka i-welding, i-voltage, kunye nesantya sokufaka i-welding kuya kuchaphazela igalelo lobushushu bokufaka i-welding. Umsinga wokufaka i-welding kunye ne-voltage engaphezulu kuya kubangela ubushushu obugqithisileyo kwaye kwandise ukuguqulwa kwe-welding; ngelixa isantya sokufaka i-welding esicothayo kakhulu siya kubangela ukuba ubushushu buxinaniswe kwindawo ethile, nto leyo eyandisa ukuguquguquka kwe-welding. Umzekelo, ukusebenzisa umsinga wokufaka i-welding omkhulu kakhulu ukutshixa i-roller chain kuya kubangela ukuba i-weld kunye nesinyithi esijikelezileyo zitshise kakhulu, kwaye ukuguquguquka kuya kuba nzima emva kokuba kupholile.

III. Impembelelo yokuguqulwa kwe-roller chain welding
(I) Impembelelo ekusebenzeni kwe-roller chain
Ubomi bokudinwa obuncitshisiweyo
Ukuguquka kwe-welding kuya kubangela uxinzelelo olushiyekileyo ngaphakathi kwe-roller chain. Olu xinzelelo olushiyekileyo luxhomekeke kuxinzelelo lokusebenza apho i-roller chain ijongene nalo ngexesha lokusetyenziswa, okukhawulezisa umonakalo wokudinwa kwezinto. Ubomi bokudinwa kwe-roller chain phantsi kweemeko eziqhelekileyo zokusetyenziswa bufutshane, kwaye iingxaki ezinje ngokuphuka kwepleyiti ye-chain kunye nokuchitheka kwe-roller zinokwenzeka, zichaphazela ukuthembeka kunye nokhuseleko lwayo.
Umthamo ophantsi wokuthwala umthwalo
Emva kokuguquka, ijiyometri kunye nobukhulu beendawo ezibalulekileyo zeroller chain, njengepleyiti yetsheyini kunye ne-pin shaft, ziyatshintsha, kwaye usasazo loxinzelelo alulingani. Xa umthwalo wokuthwala, uxinzelelo lunokwenzeka, nto leyo enciphisa amandla okuthwala umthwalo iyonke yeroller chain. Oku kunokubangela ukuba iroller chain ingasebenzi ngaphambi kwexesha ngexesha lokusebenza kwaye ingahlangabezani namandla okuthwala umthwalo afunekayo kuyilo.
Ichaphazela ukuchaneka kokudluliselwa kwetyathanga
Xa kusetyenziswa i-roller chain kwinkqubo yokudlulisa, ukuguqulwa kwe-welding kuya kunciphisa ukuchaneka kokufanisana phakathi kweekhonkco ze-chain kwaye i-meshing phakathi kwe-chain kunye ne-sprocket ayizukuchaneka. Oku kuya kukhokelela ekuzinzeni nasekuchanekeni kokudluliselwa kwe-chain, ingxolo, ukungcangcazela kunye nezinye iingxaki, okuchaphazela ukusebenza kunye nobomi benkqubo yonke yokudlulisa.
(II) Impembelelo kwimveliso
Iindleko zokuvelisa ezinyukileyo
Emva kokuguqulwa kwe-welding, i-roller chain kufuneka ilungiswe, ilungiswe, njl.njl., nto leyo eyongeza iinkqubo ezongezelelweyo kunye neendleko zabasebenzi kunye nezinto. Kwangaxeshanye, i-roller chain eyonakele kakhulu inokulahlwa ngokuthe ngqo, nto leyo ekhokelela ekuchithekeni kwezinto ezikrwada kunye nokunyuka kweendleko zemveliso.
Ukunciphisa ukusebenza kakuhle kwemveliso
Ekubeni i-roller chain ekhubazekileyo kufuneka icutshungulwe, ngokuqinisekileyo iya kuchaphazela inkqubela phambili yemveliso kwaye inciphise ukusebenza kakuhle kwemveliso. Ngaphezu koko, ukubakho kweengxaki zokuguqulwa kwe-welding kunokukhokelela ekwandeni kwesantya seemveliso ezineziphene ngexesha lenkqubo yemveliso, nto leyo edinga ukuvalwa rhoqo ukuze kujongwane neengxaki, nto leyo echaphazela ngakumbi ukusebenza kakuhle kwemveliso.
Impembelelo ekuhambelaneni komgangatho wemveliso
Ukuguqulwa kwe-welding kunzima ukuyilawula, nto leyo ebangela ukuba umgangatho we-roller chain ungalingani kwaye ungaguquguquki kakuhle. Oku akuncedanga ukuqinisekisa umgangatho wemveliso kunye nomfanekiso wophawu kwiinkampani ezivelisa i-roller chain ngomlinganiselo omkhulu, kwaye kunzima nokuhlangabezana neemfuno zabathengi bamazwe ngamazwe abaziinkonzo ezithengisa ngobuninzi ukuze umgangatho wemveliso uzinze.

IV. Iindlela zokulawula ukuguqulwa kwe-roller chain welding
(I) Uyilo
Lungiselela uyilo lwe-weld
Kwinqanaba loyilo lwe-roller chain, ii-welds kufuneka zicwangciswe ngokulinganayo kangangoko kunokwenzeka, kwaye inani kunye nendawo yee-welds kufuneka zisasazwe ngokufanelekileyo. Kuphephe ukugxila kakhulu okanye ukungalingani kwee-welds ukuze unciphise ukusasazwa kobushushu okungalinganiyo ngexesha lokuwelda kwaye unciphise uxinzelelo lwe-welding kunye nokuguquguquka. Umzekelo, uyilo lwesakhiwo se-chain plate olulinganayo lusetyenziselwa ukusasaza ngokulinganayo ii-welds kumacala omabini e-chain plate, nto leyo enokunciphisa ngempumelelo ukuguquguquka kwe-welding.
Khetha ifom efanelekileyo yomngxuma
Ngokwesakhiwo kunye nezinto ezisetyenziswa kwi-roller chain, khetha imo kunye nobukhulu be-groove ngokufanelekileyo. I-groove efanelekileyo inokunciphisa ubungakanani bokuzaliswa kwesinyithi se-weld, inciphise ubushushu bokufaka i-welding, kwaye ngaloo ndlela inciphise ukuguquguquka kwe-welding. Umzekelo, kwiipleyiti ze-roller chain ezityebileyo, ii-groove ezimile okwe-V okanye ii-groove ezimile okwe-U zinokulawula ngempumelelo ukuguquguquka kwe-welding.
Yandisa ukuqina kwesakhiwo
Ngenxa yokuhlangabezana neemfuno zokusetyenziswa kwee-roller chain, yonyusa ngokufanelekileyo ubukhulu okanye indawo enqamlezileyo yezinto ezifana nee-chain plates kunye nee-roller ukuze kuphuculwe ukuqina kwesakhiwo. Yonyusa amandla ayo okumelana nokuguquguquka kwe-welding. Umzekelo, ukongeza iimbambo zokuqinisa kwiindawo ezibuthathaka ngokulula kunokunciphisa ngempumelelo ukuguqulwa kwe-welding.
(II) Inkqubo yokuwelda
Sebenzisa iindlela ezifanelekileyo zokuwelda
Iindlela ezahlukeneyo zokuwelda zivelisa amanqanaba ahlukeneyo okuguquguquka kobushushu kunye nokuwelda. Kwi-roller chain welding, iindlela zokuwelda ezixineneyo nokulawula ubushushu ezifana nokuwelda okukhuselweyo yigesi kunye nokuwelda nge-laser zinokukhethwa. Ukuwelda okukhuselweyo yigesi kunokunciphisa ngempumelelo impembelelo yomoya kwindawo yokuwelda kwaye kuqinisekise umgangatho wokuwelda. Kwangaxeshanye, ubushushu buxineneyo, nto leyo enokunciphisa ukuguqulwa kokuwelda; ukuwelda nge-laser kunamandla aphezulu, isantya sokuwelda esikhawulezayo, indawo encinci echaphazeleka bubushushu, kwaye kunokunciphisa kakhulu ukuguqulwa kokuwelda.
Lungiselela iiparameter zokuwelda
Ngokwezinto ezisetyenzisiweyo, ubukhulu, ulwakhiwo kunye nezinye izinto zeroller chain, lungisa ngokufanelekileyo iiparameter zenkqubo ezifana nomsinga we-welding, i-voltage, kunye nesantya se-welding. Kuphephe ukufaka ubushushu obugqithisileyo okanye obunganelanga ngenxa yezicwangciso zeparameter ezingafanelekanga kwaye ulawule ukuguqulwa kwe-welding. Umzekelo, kwiipleyiti zeroller chain ezincinci, sebenzisa umsinga we-welding omncinci kunye nesantya se-welding esikhawulezayo ukunciphisa ukufakwa kobushushu kunye nokunciphisa ukuguqulwa kwe-welding.
Lungisa ulandelelwano lokuwelda ngokufanelekileyo
Sebenzisa ulandelelwano olufanelekileyo lokuwelda ukuze usasaze ngokulinganayo ubushushu bokuwelda kwaye unciphise uxinzelelo lokuwelda kunye nokuguquguquka. Umzekelo, kwiitsheyini eziqengqelekayo ezinee-welds ezininzi, sebenzisa i-welding elinganayo, i-welding ehlukanisiweyo kunye nezinye iindlela, kuqala udibanise iindawo ngoxinzelelo oluncinci, uze udibanise iindawo ngoxinzelelo olukhulu, olunokulawula ngempumelelo ukuguqulwa kokuwelda.
Sebenzisa iindlela zokufudumeza kwangaphambili kunye neendlela zokuphola kancinci
Ukufudumeza ityathanga leroli ngaphambi kokuwelda kunokunciphisa i-gradient yobushushu yejoyinti eweldayo kwaye kunciphise uxinzelelo lobushushu ngexesha lokuwelda. Ukupholisa kancinci okanye unyango olufanelekileyo lobushushu emva kokuwelda kunokuphelisa uxinzelelo oluthile olushiyekileyo lokuwelda kwaye kunciphise ukuguqulwa kwe-welding. Ubushushu bangaphambi kokufudumeza kunye nendlela yokuphola kancinci kufuneka imiselwe ngokweemfuno zezinto kunye nenkqubo yokuwelda yetyathanga leroli.
(III) Izixhobo zokulungisa izixhobo
Sebenzisa izixhobo zokulungisa eziqinileyo
Ngexesha lenkqubo yokuwelda ngemixokelelwane yeroller, izixhobo zokulungisa eziqinileyo zisetyenziselwa ukulungisa i-weldment kwindawo efanelekileyo ukunciphisa ukuguquguquka kwayo ngexesha lokuwelda. Umzekelo, sebenzisa i-clamp ukulungisa iipleyiti zemixokelelwane, ii-roller kunye nezinye iindawo zemixokelelwane yeroller kwiqonga lokuwelda ukuqinisekisa uzinzo kunye nokuchaneka kwe-weldment ngexesha lokuwelda kunye nokunciphisa ukuguquguquka kwe-welding.
Sebenzisa ukuwelda kwindawo ethile
Ngaphambi kokuwelda ngokusesikweni, yenza ukuwelda ngokwendawo ukuze ulungise okwethutyana iindawo ezahlukeneyo zokuwelda kwindawo echanekileyo. Ubude bokuwelda kunye nesithuba sendawo yokuwelda kufuneka zibekwe ngokufanelekileyo ukuqinisekisa uzinzo lwendawo yokuwelda ngexesha lenkqubo yokuwelda. Izixhobo zokuwelda kunye neeparamitha zenkqubo ezisetyenziselwa ukuwelda ngokwendawo kufuneka zihambelane nezo zokuwelda ngokusesikweni ukuqinisekisa umgangatho kunye namandla endawo yokuwelda.
Faka izixhobo zokuwelda ezipholiswe ngamanzi
Kwii-roller chain ezithile ezineemfuno eziphezulu zokuguqulwa kwe-welding, izixhobo zokudibanisa ezipholiswe ngamanzi zingasetyenziswa. Ngexesha lenkqubo yokudibanisa, isixhobo sisusa ubushushu ngamanzi ajikelezayo, sinciphise ubushushu be-weldment, kwaye sinciphise ukuguqulwa kwe-welding. Umzekelo, xa kudityaniswa kwiindawo eziphambili ze-roller chain, ukusetyenziswa kwezinto zokudibanisa ezipholiswe ngamanzi kunokulawula ngempumelelo ukuguqulwa kwe-welding.

V. Uhlalutyo lweTyala
Umzekelo, xa inkampani ivelisa i-roller chain. Xa inkampani ivelise iqela le-roller chain ezikumgangatho ophezulu zokuthunyelwa kwimarike yamazwe ngamazwe, yahlangabezana neengxaki ezinkulu zokuguqulwa kwe-welding, nto leyo eyabangela izinga eliphantsi lokufaneleka kwemveliso, ukunyuka kweendleko zemveliso, ukulibaziseka kokuhanjiswa, kwaye yajongana nomngcipheko wezikhalazo zabathengi bamazwe ngamazwe kunye nokurhoxiswa kwee-odolo.
Ukusombulula le ngxaki, inkampani yaqala ngokujonga uyilo, yalungisa ulwakhiwo lwe-weld ukuze i-weld ibe nomlinganiselo ofanayo kwaye ifanelekile; kwangaxeshanye, yakhetha uhlobo olufanelekileyo lwe-groove ukunciphisa ubungakanani bokuzaliswa kwesinyithi se-weld. Ngokuphathelele ubuchwepheshe be-welding, inkampani yamkela iindlela eziphambili ze-welding ezikhuselweyo ngegesi, yaza yalungisa iiparameter ze-welding kwaye yalungiselela ngokufanelekileyo ulandelelwano lwe-welding ngokwezinto eziphathekayo kunye neempawu zesakhiwo se-roller chain. Ukongeza, izixhobo ezikhethekileyo zokulungisa eziqinileyo kunye nezixhobo ze-welding ezipholiswe ngamanzi zenziwe ukuqinisekisa uzinzo ngexesha le-welding kunye nokunciphisa ukuguquguquka kwe-welding.
Emva kokuba kusetyenziswe amanyathelo aliqela, ukuguquguquka kwe-welding ye-roller chain kwalawulwa ngokufanelekileyo, izinga lokufaneleka kwemveliso lanyuswa ukusuka kwi-60% yokuqala ukuya ngaphezulu kwe-95%, iindleko zemveliso zancitshiswa nge-30%, kwaye umsebenzi wokuhambisa ii-odolo zamazwe ngamazwe wagqitywa ngexesha, wafumana ulwaneliseko kunye nokuthenjwa kwabathengi kwaye waqinisa isikhundla sayo kwimarike yamazwe ngamazwe.

VI. Isiphelo
Ukuguqulwa kwe-roller chain welding yingxaki enzima kodwa enokulungiswa. Ngokuqonda nzulu izizathu kunye nemiphumo yayo kunye nokuthatha iindlela zokulawula ezisebenzayo, ukuguqulwa kwe-welding kunokunciphisa kakhulu, umgangatho wemveliso kunye nokusebenza kwe-roller chain kunokuphuculwa, kwaye iimfuno ezingqongqo zabathengi bamazwe ngamazwe zinokufezekiswa. Ekwakhiweni nasekusebenzeni kwezikhululo ezizimeleyo ze-roller chain, amashishini kufuneka anikele ingqalelo kwingxaki yokuguqulwa kwe-welding, aphucule rhoqo iinkqubo zemveliso kunye netekhnoloji, aphucule ukhuphiswano lwamazwe ngamazwe lweemveliso, kwaye andise isabelo semarike phesheya kwezilwandle.
Kwixesha elizayo, ngokuqhubela phambili iteknoloji yokudibanisa iintambo kunye nokusetyenziswa kwezinto ezintsha, ingxaki yokuguqulwa kwe-roller chain welding kulindeleke ukuba isonjululwe ngcono. Kwangaxeshanye, amashishini kufuneka aqinise intsebenziswano kunye notshintshiselwano nabathengi bamazwe ngamazwe kunye namaziko ophando lwesayensi, ahlale enolwazi ngemikhwa yamva nje yeshishini kunye neemfuno zemarike, akhuthaze ubuchule bobuchwephesha kunye nophuhliso lweemveliso ze-roller chain, kwaye anikezele ngeemveliso ze-roller chain ezikumgangatho ophezulu, ezisebenzayo nezithembekileyo kwimarike yehlabathi.