Uhlalutyo lwempembelelo yokuguqulwa kwe-welding kubomi bokudinwa kwe-roller chain

Uhlalutyo lwempembelelo yokuguqulwa kwe-welding kubomi bokudinwa kwe-roller chain

Intshayelelo
Njengenxalenye ebalulekileyo esisiseko esetyenziswa kakhulu kwiinkqubo ezahlukeneyo zokuhambisa nokuhambisa ngoomatshini, ukusebenza kunye nobomi beikhonkco lerolazinempembelelo ebalulekileyo ekuthembekeni nasekusebenzeni kakuhle kwezixhobo zonke. Phakathi kwezinto ezininzi ezichaphazela ubomi bokudinwa kwe-roller chain, ukuguquguquka kwe-welding yinto ebalulekileyo engenakuyityeshelwa. Eli nqaku liza kuhlola nzulu indlela yempembelelo, ubungakanani bempembelelo kunye namanyathelo olawulo ahambelanayo okuguquguquka kwe-welding kubomi bokudinwa kwe-roller chain, ngenjongo yokunceda iingcali kumashishini anxulumeneyo ukuba ziqonde ngcono le ngxaki, ukuze zithathe amanyathelo asebenzayo okuphucula umgangatho kunye nokuthembeka kwe-roller chain, zandise ubomi bayo benkonzo, kwaye ziqinisekise ukusebenza okuzinzileyo kwenkqubo yoomatshini.

1. Ulwakhiwo kunye nomgaqo wokusebenza we-roller chain
I-roller chain idla ngokwenziwa zizinto ezisisiseko ezifana ne-inner chain plate, i-outer chain plate, i-pin shaft, i-sleeve kunye ne-roller. Umgaqo wayo osebenzayo kukudlulisa amandla kunye nentshukumo nge-meshing yamazinyo e-roller kunye ne-sprocket. Ngexesha lenkqubo yokudlulisa, izinto ezahlukeneyo ze-roller chain ziphantsi koxinzelelo oluntsonkothileyo, kubandakanya uxinzelelo lokuxinana, uxinzelelo lokugoba, uxinzelelo loqhagamshelwano kunye nomthwalo wempembelelo. Isenzo esiphindaphindwayo sale ngcinezelo siya kubangela umonakalo wokudinwa kwi-roller chain, kwaye ekugqibeleni sichaphazele ubomi bayo bokudinwa.

2. Izizathu zokuguqulwa kwe-welding
Kwinkqubo yokwenziwa kwe-roller chain, i-welding yinkqubo ephambili esetyenziselwa ukudibanisa ipleyiti ye-chain yangaphandle kunye ne-pin shaft kunye nezinye izinto. Nangona kunjalo, ukuguquguquka kwe-welding akunakuphepheka kwinkqubo ye-welding. Izizathu eziphambili ziquka:
Ukufakwa kobushushu kwi-Welding: Ngexesha lokuwelda, ubushushu obuphezulu obuveliswa yi-arc buya kubangela ukuba i-weldment ifudumale kwindawo ethile kwaye ngokukhawuleza, nto leyo ebangela ukuba izinto zande. Ngexesha lenkqubo yokupholisa emva kokuwelda, i-weldment iya kuncipha. Ngenxa yesantya sokufudumala nokupholisa esingaguquguqukiyo sendawo yokuwelda kunye nezinto ezijikelezileyo, uxinzelelo lwe-welding kunye nokuguqulwa kwayo kuyavela.
Ubunzima bokudityaniswa kwe-Weldment: Ukuba i-weldment ayiqiniswanga kakhulu ngexesha lenkqubo yokudityaniswa kwe-welding, kunokwenzeka ukuba itshintshe ukwakheka kwayo phantsi kwesenzo soxinzelelo lokudibanisa. Umzekelo, xa kudityaniswa iipleyiti zangaphandle ezibhityileyo ze-chain, ukuba akukho clamp ifanelekileyo yokuzilungisa, ipleyiti ye-chain inokugoba okanye ijijeke emva kokudityaniswa kwe-welding.
Ulandelelwano lokuwelda olungenangqiqo: Ulandelelwano lokuwelda olungenangqiqo luya kukhokelela ekusasazweni okungalinganiyo koxinzelelo lokuwelda, nto leyo eya kwenza kube nzima ngakumbi ukuguquguquka kokuwelda. Umzekelo, kwi-welding ye-multi-pass, ukuba ukuwelda akwenziwanga ngokulandelelana ngokuchanekileyo, ezinye iindawo ze-weldment zinokuba phantsi koxinzelelo olukhulu lokuwelda kwaye ziguquguquke.
Iiparamitha zokuwelda ezingalunganga: Useto olungalunganga lweeparamitha ezifana nomsinga wokuwelda, i-voltage, kunye nesantya sokuwelda nazo zinokubangela ukuguquka kobushushu. Umzekelo, ukuba umsinga wokuwelda mkhulu kakhulu, ukuwelda kuya kushushu kakhulu, nto leyo eya kwandisa ubushushu, nto leyo ebangela ukuguquka kobushushu okukhulu; ukuba isantya sokuwelda sicotha kakhulu, indawo yokuwelda iya kuhlala ixesha elide kakhulu, nto leyo eya kwandisa ubushushu kwaye ibangele ukuguquka.

3. Indlela esebenza ngayo impembelelo yokuguqulwa kwe-welding kubomi bokudinwa kwe-roller chain

Isiphumo soxinzelelo: Ukuguquka kwe-Welding kuya kubangela uxinzelelo lwengingqi kwiindawo ezifana nepleyiti yetyathanga langaphandle letyathanga le-roller. Inqanaba loxinzelelo kwindawo yoxinzelelo liphezulu kakhulu kunelo kwezinye iindawo. Phantsi kwesenzo soxinzelelo olutshintshanayo, ezi ndawo zinokubangela iintanda zokudinwa. Nje ukuba i-dikita crack iqale, iya kuqhubeka ikhula phantsi kwesenzo soxinzelelo, ekugqibeleni ibangele ukuba i-outer chain plate iqhekeke, ngaloo ndlela ibangela ukuba i-roller chain ingasebenzi kwaye inciphise ubomi bayo bokudinwa. Umzekelo, iziphene ze-welding ezifana nee-pits kunye ne-undercuts kwi-outer chain plate emva kwe-welding ziya kwenza umthombo woxinzelelo, okukhawulezisa ukwakheka kunye nokwanda kweentanda zokudinwa.

Ukuphambuka kwemilo yejiyometri kunye neengxaki zokufanisa: Ukuguquka kwe-welding kunokubangela ukuphambuka kwijometri ye-roller chain, okubangela ukuba ingahambelani nezinye izinto ezifana ne-sprockets. Umzekelo, ukuguquka kwe-golding ye-outer link plate kunokuchaphazela ukuchaneka kwe-pitch iyonke ye-roller chain, okubangela ukuba i-meshing ibe buthathaka phakathi kwe-roller kunye namazinyo e-sprocket ibe buthathaka. Ngexesha lenkqubo yokudlulisa, le meshing imbi iya kuvelisa imithwalo eyongezelelweyo yempembelelo kunye noxinzelelo lokugoba, okwandisa umonakalo wokudinwa kwezinto ezahlukeneyo ze-roller chain, ngaloo ndlela kunciphisa ubomi bokudinwa.
Utshintsho kwiipropati zezinto: Ubushushu obuphezulu ngexesha lokuwelda kunye nenkqubo yokupholisa elandelayo kuya kubangela utshintsho kwiipropati zezinto zendawo yokuwelda. Kwelinye icala, izinto ezikwindawo echaphazelekileyo bubushushu zokuwelda zinokufumana ubunzima, ukuqina, njl.njl., nto leyo ekhokelela ekuncipheni kokuqina kunye nokuqina kwezinto, kwaye zisengozini yokuqhekeka kancinci phantsi komthwalo wokudinwa. Kwelinye icala, uxinzelelo olushiyekileyo oluveliswa kukuguqulwa kokuwelda luya kugxininiswa kuxinzelelo lokusebenza, nto leyo eyandisa imeko yoxinzelelo lwezinto, ikhawulezise ukuqokelelana komonakalo wokudinwa, kwaye ngaloo ndlela ichaphazele ubomi bokudinwa kwe-roller chain.

4. Uhlalutyo lwempembelelo yokuguqulwa kwe-welding kubomi bokudinwa kwee-roller chains
Uphando lovavanyo: Ngenani elikhulu lezifundo zovavanyo, impembelelo yokuguqulwa kwe-welding kubomi bokudinwa kwee-roller chains ingahlalutywa ngokwenani. Umzekelo, abaphandi benze uvavanyo lobomi bokudinwa kwii-roller chains ezinamazinga ahlukeneyo okuguqulwa kwe-welding kwaye bafumanisa ukuba xa ukuguqulwa kwe-welding kwepleyiti yangaphandle yekhonkco kudlula umda othile, ubomi bokudinwa kwe-roller chain buya kuncitshiswa kakhulu. Iziphumo zovavanyo zibonisa ukuba izinto ezifana noxinzelelo kunye notshintsho lwezinto ezibangelwa kukuguqulwa kwe-welding kuya kunciphisa ubomi bokudinwa kwe-roller chain ngama-20% - 50%. Umgangatho othile wempembelelo uxhomekeke kubukhali bokuguqulwa kwe-welding kunye neemeko zokusebenza ze-roller chain.
Uhlalutyo lokulinganisa amanani: Ngoncedo lweendlela zokulinganisa amanani ezifana nohlalutyo lwezinto ezilinganiselweyo, impembelelo yokuguqulwa kwe-welding kubomi bokudinwa kwe-roller chain ingafundwa nzulu ngakumbi. Ngokuseka imodeli yezinto ezilinganiselweyo ze-roller chain, kuqwalaselwa izinto ezifana notshintsho lwe-geometric shape, ukusasazwa koxinzelelo olushiyekileyo kunye notshintsho lwepropathi yezinto ezibangelwa kukuguqulwa kwe-welding, ukusasazwa koxinzelelo kunye nokusasazwa kwe-dispersion ye-roller chain phantsi komthwalo wokudinwa kuyalinganiswa kwaye kuhlalutywe. Iziphumo zokulinganisa amanani ziqinisekiswa ngababini ngophando lovavanyo, zicacisa ngakumbi indlela yokusebenza kunye nobungakanani bempembelelo yokuguqulwa kwe-welding kubomi bokudinwa kwe-roller chain, kwaye zibonelela ngesiseko sethiyori sokwenza ngcono inkqubo yokudibanisa kunye noyilo lwesakhiwo se-roller chain.

5. Amanyathelo okulawula ukuguqulwa kwe-welding kunye nokuphucula ubomi bokudinwa kwe-roller chain
Lungiselela inkqubo yokuwelda:
Khetha indlela efanelekileyo yokuwelda: Iindlela ezahlukeneyo zokuwelda zineempawu ezahlukeneyo zokufaka ubushushu kunye nefuthe lobushushu. Umzekelo, xa kuthelekiswa nokuwelda kwe-arc, ukuwelda okukhuselweyo yigesi kuneengenelo zokufaka ubushushu obuphantsi, isantya esiphezulu sokuwelda kunye nokuguqulwa okuncinci kokuwelda. Ke ngoko, iindlela eziphambili zokuwelda ezifana nokuwelda okukhuselweyo yigesi kufuneka zikhethwe ekuwelding kwee-roller chains ukunciphisa ukuguqulwa kokuwelda.
Uhlengahlengiso olufanelekileyo lweeparamitha zokuwelda: Ngokwezinto ezisetyenziswayo, ubungakanani kunye nezinye izinto zeroller chain, umsinga wokuwelda, i-voltage, isantya sokuwelda kunye nezinye iiparamitha zilawulwa ngokuchanekileyo ukuze kuthintelwe ukuguquguquka kokuwelda okubangelwa ziiparamitha zokuwelda ezigqithisileyo okanye ezincinci kakhulu. Umzekelo, phantsi kwesiseko sokuqinisekisa umgangatho wokuwelda, umsinga wokuwelda kunye ne-voltage zinokuncitshiswa ngokufanelekileyo ukuze kuncitshiswe ubushushu bokuwelda kwaye ngaloo ndlela kuncitshiswe ukuguquguquka kokuwelda.
Sebenzisa ulandelelwano olufanelekileyo lokuwelda: Kwizakhiwo zeroller chain ezinee-pass ezininzi zokuwelda, ulandelelwano lokuwelda kufuneka lucwangciswe ngokufanelekileyo ukuze uxinzelelo lokuwelda lusasazwe ngokulinganayo kwaye uxinzelelo loxinzelelo lwendawo luncitshiswe. Umzekelo, ulandelelwano lokuwelda lokuwelda okulinganayo kunye nokuwelda okungasemva okuhlukanisweyo kunokulawula ngempumelelo ukuguqulwa kokuwelda.
Ukusetyenziswa kwezinto zokulungisa: Ukuyila nokusebenzisa izinto zokulungisa ezifanelekileyo kubalulekile ekulawuleni ukuguquka kwe-welding yee-roller chains. Ngaphambi kokuwelda, i-weldment iqiniswa ngokuqinileyo kwindawo echanekileyo ngezinto zokulungisa ukunciphisa intshukumo yayo kunye nokuguquka kwayo ngexesha lokuwelda. Umzekelo, ngokusebenzisa indlela yokulungisa eqinileyo kunye nokusebenzisa amandla afanelekileyo okubamba kuzo zombini iziphelo zepleyiti yangaphandle yetyathanga, ukuguquka kwe-goling ngexesha lokuwelda kunokuthintelwa ngempumelelo. Kwangaxeshanye, emva kokuwelda, i-factory ingasetyenziselwa ukulungisa i-weldment ukunciphisa ngakumbi ukuguquka kwe-welding.
Unyango nokulungiswa kobushushu emva kokuwelda: Unyango lobushushu emva kokuwelda lunokususa uxinzelelo olushiyekileyo lokuwelda kwaye luphucule iimpawu zezinto ezikwindawo yokuwelda. Umzekelo, ukuqhoboshelwa ngokufanelekileyo kwe-roller chain kunokuphucula ingqolowa yezinto ezikwindawo yokuwelda, kunciphise ubunzima kunye noxinzelelo olushiyekileyo lwezinto, kwaye kuphucule ukuqina kwayo kunye nokumelana nokudinwa. Ukongeza, kwii-roller chains esele zivelise ukuguqulwa kwe-welding, ukulungiswa koomatshini okanye ukulungiswa kwelangabi kunokusetyenziswa ukuzibuyisela kwimo ekufutshane noyilo kunye nokunciphisa impembelelo yokuphambuka kwesimo sejometri kubomi bokudinwa.

6. Isiphelo
Ukuguqulwa kwe-welding kunempembelelo enkulu kubomi bokudinwa kwee-roller chains. Uxinzelelo oluphezulu, ukuphambuka kwimilo yejometri kunye neengxaki zokufanisa, kunye notshintsho lwezinto ezibonakalayo eziveliswa yiyo kuya kukhawulezisa umonakalo wokudinwa kwee-roller chains kwaye kunciphise ubomi benkonzo yazo. Ke ngoko, kwinkqubo yokwenziwa kwee-roller chains, kufuneka kuthathwe amanyathelo asebenzayo ukulawula ukuguqulwa kwe-welding, njengokuphucula itekhnoloji ye-welding, ukusebenzisa izixhobo, ukwenza unyango kunye nokulungiswa kobushushu emva kwe-weld, njl. Ngokusebenzisa la manyathelo, umgangatho kunye nokuthembeka kwee-roller chains kunokuphuculwa kakhulu, kwaye ubomi bazo bokudinwa bunokwandiswa, ngaloo ndlela kuqinisekiswa ukusebenza okuzinzileyo kweenkqubo zokuhambisa kunye nokuhambisa ngoomatshini, kunye nokubonelela ngenkxaso enamandla kwimveliso kunye nophuhliso lwamashishini anxulumene noko.