Kugadziriswa kweRoller Chain Welding: Zvinokonzera, Migumisiro uye Mhinduro

Kugadziriswa kweRoller Chain Welding: Zvinokonzera, Migumisiro uye Mhinduro

I. Nhanganyaya
Mukugadzirwa kwemaketani anotenderera, kuchinjika kwewelding idambudziko rakajairika rehunyanzvi. Kune nzvimbo dzakazvimiririra dzemaketani anotenderera dzinotarisana nevatengi vekunze kwenyika, zvakakosha zvikuru kuongorora nyaya iyi zvakadzama. Vatengi vekunze kwenyika vane zvinodiwa zvakasimba pamhando yechigadzirwa uye kunyatsorongeka. Vanofanira kuve nechokwadi chekuti maketani anotenderera avanotenga anogona kuchengetedza kushanda kwakanaka uye hunhu hwakavimbika mumamiriro akasiyana-siyana ekushandisa. Kuziva ruzivo rwakakodzera rwekuchinjika kwecheni inotenderera kunobatsira kuvandudza mhando yechigadzirwa, kuwedzera kukwikwidzana mumusika wepasi rose, kusangana nezvinodiwa nevatengi, uye kuwedzera bhizinesi rekunze kwenyika.

II. Tsanangudzo uye zvikonzero zvekusagadzikana kwe roller chain welding
(I) Tsanangudzo
Kuchinja kweWelding zvinoreva chiitiko chekuti chimiro nehukuru hweroller chain zvinosiyana nezvinodiwa zvemagadzirirwo nekuda kwekuwedzera kusina kuenzana uye kupfupika kwesimbi inosungirirwa uye zvinhu zvakakomberedza panguva yekuchinjisa cheni inotenderera nekuda kwekupisa kwakanyanya uye kutonhora kunotevera. Kuchinja uku kuchakanganisa mashandiro ese uye mhedzisiro yekushandiswa kweroller chain.
(II) Zvinokonzera
Simba rekupisa
Munguva yekusonera, tembiricha yakakwira inogadzirwa nearc inoita kuti simbi iri mu weld nenzvimbo yakapoteredza ipise nekukurumidza, uye hunhu hwezvinhu zvinoshanduka zvakanyanya. Zvakadai sekuderera kwesimba remukoho, kuwedzera kwekuwedzera kwekushisa, nezvimwewo. Simbi dziri muzvikamu zvakasiyana dzinopiswa zvisina kuenzana, dzinokura kusvika padanho rakasiyana, uye dzinodzikira panguva imwe chete mushure mekutonhora, zvichikonzera kushushikana kwewelding uye kushanduka. Semuenzaniso, mukusonera cheni yeroller chain, nzvimbo iri pedyo ne weld inopiswa zvakanyanya uye inowedzera, nepo nzvimbo iri kure ne weld ichipisa zvishoma uye inowedzera zvishoma, izvo zvinoumba deformation mushure mekutonhora.
Kurongeka kweweld kusina musoro
Kana kurongeka kweweld kusina kuenzana kana kugoverwa zvisina kuenzana, kupisa kuchaiswa kune rumwe rutivi kana munzvimbo yemuno panguva yekupinza, zvichiita kuti chimiro chive nekupisa kusina kuenzana, izvo zvinozokonzera kuchinja. Semuenzaniso, maweld mune dzimwe nzvimbo dzeroller chain akaomarara, nepo maweld mune dzimwe nzvimbo asina kuenzana, izvo zvinogona kukonzera kusagadzikana kusina kuenzana mushure mekupinza.
Kutevedzana kwewelding kusina kunaka
Kutevedzana kwewelding kusinganzwisisike kunokonzera kupisa kusina kuenzana. Kana chikamu chekutanga chakasungirirwa chatonhora uye chadzikira, chinodzvinyirira chikamu chakasungirirwa gare gare, zvichikonzera kushushikana kukuru uye kushanduka kwewelding. Semuenzaniso, mukusungirirwa kwecheni dzeroller dzine welds dzakawanda, kana welds munzvimbo yekumanikidzwa dzakasungirirwa kutanga, kusungirirwa kwewelds kunotevera mune zvimwe zvikamu kuchaita kuti pave nekushanduka kukuru.
Kuoma kweplate kusina kukwana
Kana ndiro yeroller cheni yakatetepa kana kuti kuomarara kwakaderera, kugona kuramba kushanduka kwewelding hakuna kusimba. Pasi pesimba rekupisa kwewelding, kushanduka kwakadai sekukombama nekumonereka kunowanzoitika. Semuenzaniso, mamwe maplate matete anoshandiswa mumacheni eroller akareruka anogona kukanganiswa nyore nyore kana asina kutsigirwa zvakanaka uye kugadziriswa panguva yekumonereka.
Zvimiro zvekugadzirisa welding zvisina musoro
Kusagadzirisa ma process parameters asina kunaka akadai se welding current, voltage, uye welding speed zvinokanganisa welding heat input. High current ne voltage zvinokonzeresa kupisa kwakanyanya uye zvinowedzera welding deformation; nepo welding speed inononoka zvikuru ichaitawo kuti kupisa kuunganidzwe munzvimbo iyoyo, zvichiwedzera deformation. Semuenzaniso, kushandisa welding current yakakura kwazvo welding roller chain kuchaita kuti weld nesimbi yakapoteredza zvipise zvakanyanya, uye deformation yacho ichave yakakomba mushure mekutonhora.

III. Kukanganiswa kwekuchinja kwe roller chain welding
(I) Mhedzisiro pakushanda kwecheni yeroller
Kuderedza hupenyu hwekuneta
Kushanduka kwewelding kunokonzera kushushikana kwakasara mukati me roller chain. Kushushikana uku kwakasara kunokonzerwa nekushushikana kwekushanda uko roller chain inobatwa nako panguva yekushandiswa, zvichikurumidzisa kukuvara kwekuneta kwechinhu chacho. Nguva yekuneta kwe roller chain pasi pekushandiswa kwakajairika inopfupikiswa, uye matambudziko akadai sekutyoka kweplate ye chain uye kudonha kwe roller anowanzoitika, zvichikanganisa kuvimbika kwayo uye kuchengetedzeka kwayo.
Kukwanisa kutakura mutoro kwakaderera
Mushure mekuchinjwa kwesimba, chimiro nehukuru hwezvikamu zvakakosha zvecheni yeroller, zvakaita seplate yecheni nepin shaft, zvinoshanduka, uye kugoverwa kwekumanikidzwa hakuna kuenzana. Kana mutoro wekutakura, huwandu hwekushushikana hunowanzoitika, zvichideredza kugona kwese kwecheni yeroller. Izvi zvinogona kukonzera kuti cheni yeroller ikundikane nguva isati yakwana panguva yekushanda uye isakwanise kusangana nekukwanisa kwekutakura mutoro kunodiwa nedhizaini.
Kukanganisa kururama kwekutumira kwecheni
Kana cheni yeroller ikashandiswa musystem yekutumira, kushandurwa kwewelding kunoderedza kuenderana kwechokwadi pakati pemaketani uye meshing iri pakati pecheni ne sprocket ichave isina kururama. Izvi zvinotungamira kudzikira kwekugadzikana uye kururama kwecheni yekutumira, ruzha, kudedera nezvimwe zvinetso, zvichikanganisa mashandiro uye hupenyu hwesystem yese yekutumira.
(II) Mhedzisiro pakugadzirwa kwezvinhu
Mari yekugadzirwa yakawedzera
Mushure mekuchinjika kwewelding, roller chain inoda kugadziriswa, kugadziriswa, nezvimwewo, izvo zvinowedzera maitiro uye mari yevashandi nezvinhu. Panguva imwe chete, roller chain dzakakanganisika zvakanyanya dzinogona kuraswa zvakananga, zvichikonzera kutambisa zvinhu zvakagadzirwa uye kuwedzera kwemari yekugadzira.
Kuderera kwekubudirira kwekugadzira
Sezvo cheni yeroller yakakanganisika ichida kugadziriswa, zvichakanganisa kufambira mberi kwekugadzirwa uye kuderedza kushanda zvakanaka kwekugadzira. Uyezve, kuvapo kwematambudziko ekugadzirisa welding kunogona kukonzera kuwedzera kwehuwandu hwezvigadzirwa zvisina kunaka panguva yekugadzira, zvichida kuti dzimiswe kakawanda kugadzirisa matambudziko, zvichikanganisa kushanda zvakanaka kwekugadzira.
Mhedzisiro pakuenderana kwemhando yezvigadzirwa
Kuchinja-chinja kwewelding kwakaoma kudzora, zvichikonzera kusaenzana kwemhando uye kusawirirana kwemaroller chains anogadzirwa. Izvi hazvibatsiri pakuona kuti chigadzirwa chine mhando uye chitarisiko chemhando yekambani kumakambani anogadzira roller chains zvakanyanya, uye zvakaomawo kusangana nezvinodiwa nevatengi vepasi rose kuti chigadzirwa chigadzikane.

IV. Nzira dzekudzora shanduko yekuchinja kwe roller chain welding
(I) Dhizaini
Gadzirisa marongerwo eweld
Padanho rekugadzira cheni yeroller, ma welds anofanira kurongwa zvakaenzana sezvinobvira, uye huwandu nenzvimbo ye welds zvinofanira kugoverwa zvine mwero. Dzivisa kuzara kwakanyanya kana kusawirirana kwe welds kuderedza kupararira kwekupisa kusina kuenzana panguva ye welding uye kuderedza kushushikana kwe welding uye deformation. Semuenzaniso, dhizaini yechimiro che cheni ye symmetrical inoshandiswa kuparadzira ma welds zvakaenzana kumativi ese e cheni ye plate, izvo zvinogona kuderedza deformation ye welding zvinobudirira.
Sarudza fomu yakakodzera yemugero
Zvichienderana nemaumbirwo uye zvinhu zvecheni yeroller, sarudza chimiro chegoroo nehukuru hwaro zvine musoro. Goo rakakodzera rinogona kuderedza huwandu hwesimbi inozadzwa ne weld, kuderedza kupisa kwe welding, uye nokudaro kuderedza kuchinjika kwe welding. Semuenzaniso, kune ma roller chain plates akakora, ma grooves ane chimiro cheV kana ma grooves ane chimiro cheU anogona kudzora kuchinjika kwe welding zvinobudirira.
Wedzera kuomarara kwechimiro
Panyaya yekuzadzisa zvinodiwa zvekushandisa maroller chains, wedzera ukobvu kana nzvimbo yezvikamu zvakaita semacheni nemaroller kuti uvandudze kuomarara kwechimiro. Wedzera kugona kwayo kuramba kushanduka kwewelding. Semuenzaniso, kuwedzera mbabvu dzinosimbisa kuzvikamu zviri nyore kuumbwa kunogona kuderedza kushanduka kwewelding.
(II) Maitiro ekuwedera
Shandisa nzira dzakakodzera dzekunamira
Nzira dzakasiyana dzekubatanidza dzinogadzira mwero wakasiyana wekupisa uye welding. Pakushongedza cheni dzeroller, nzira dzekubatanidza dzine kupisa uye dziri nyore kudzora dzakadai sekugadzira gasi ne laser welding dzinogona kusarudzwa. Kushongedza gasi ne gasi kunogona kuderedza zvinobudirira kukanganiswa kwemhepo panzvimbo yekushongedza uye kuona kuti welding yakanaka. Panguva imwe chete, kupisa kwacho kwakanyatsobatanidzwa, izvo zvinogona kuderedza kuchinja kwe welding; kushongedza ne laser kune simba rakawanda, kumhanya kwe welding nekukurumidza, nzvimbo diki inokanganiswa nekupisa, uye kunogona kuderedza zvakanyanya kuchinja kwe welding.
Gadzirisa maparamita ekushongedza welding
Zvichienderana nezvinhu, ukobvu, chimiro nezvimwe zvinhu zveroller chain, gadzirisa zvine musoro ma process parameters akadai se welding current, voltage, uye welding speed. Dzivisa kupisa kwakanyanya kana kusakwana nekuda kwema parameter settings asina kunaka uye dzora welding deformation. Semuenzaniso, kune roller chain plates dzakatetepa, shandisa welding current diki uye welding speed inokurumidza kuderedza kupisa uye kuderedza welding deformation.
Ronga kurongeka kwekunamira zvine musoro
Shandisa nzira yekuwelda inonzwisisika kuti ugovane kupisa kwewelding zvakaenzana uye uderedze kushushikana kwewelding uye kuchinja. Semuenzaniso, kune maroller chains ane ma welds akawanda, shandisa symmetrical welding, segmented welding nezvimwe zvinotevera, tanga waveld zvikamu zvine stress shoma, wozoveld zvikamu zvine stress yakakura, izvo zvinogona kudzora zvinobudirira kuchinja kwewelding.
Shandisa nzira dzekupisa usati watanga uye dzinotonhodza zvishoma nezvishoma
Kupisa cheni yeroller usati waisa welding kunogona kuderedza tembiricha yejointi yakasungirirwa uye kuderedza kushushikana kwekupisa panguva yekuisa welding. Kutonhodza zvishoma nezvishoma kana kurapwa kwakakodzera kwekupisa mushure mekuisa welding kunogona kubvisa kushushikana kwakasaririra kwewelding uye kuderedza kushanduka kwewelding. Tembiricha yekutanga yekudziisa uye nzira yekutonhodza zvishoma nezvishoma inofanira kusarudzwa zvichienderana nezvinodiwa nezvinhu uye maitiro ekuisira welding cheni yeroller.
(III) Zvishandiso zvekushandisa
Shandisa zvinhu zvakasimba zvekugadzirisa
Munguva yekusanganisa cheni yeroller, zvishandiso zvekugadzirisa zvakasimba zvinoshandiswa kugadzirisa weldment munzvimbo yakakodzera kuderedza kuchinjika kwayo panguva yekusanganisa. Semuenzaniso, shandisa clamp kugadzirisa maplate echeni, maroller nezvimwe zvikamu zvecheni yeroller pachikuva chekusanganisa kuti uve nechokwadi chekugadzikana uye kururama kwekusanganisa panguva yekusanganisa uye kuderedza kuchinjika kweweldment.
Shandisa welding panzvimbo
Usati waisa welding yepamutemo, ita welding yekuisa panzvimbo kuti ugadzire kwenguva pfupi zvikamu zvakasiyana zve weldment munzvimbo chaiyo. Kureba kwe weld uye nzvimbo ye welding yekuisa nzvimbo zvinofanirwa kugadziriswa zvine musoro kuti uve nechokwadi chekuti weldment yagadzikana panguva yekuisa welding. Zvinhu zve welding uye parameters dzemaitiro anoshandiswa pakuisa welding yepamutemo zvinofanirwa kuenderana neizvo zve weld yepamutemo kuti ive nechokwadi chekuti weld yekuisa nzvimbo yakanaka uye yakasimba.
Isa zvinhu zvekunamira zvinotonhorera nemvura
Kune mamwe macheni anotenderera ane zvinodiwa zvakanyanya pakuchinjika kwewelding, macheni anotonhorera nemvura anogona kushandiswa. Munguva yekuchinjika, chigadziriso chinobvisa kupisa kuburikidza nemvura inotenderera, chinoderedza tembiricha yekuchinjika, uye chinoderedza kushanduka kwewelding. Semuenzaniso, pakuchinjika pazvikamu zvakakosha zvecheni inotenderera, kushandiswa kwezvigadziriso zvinotonhorera nemvura kunogona kudzora kushanduka kwewelding zvinobudirira.

V. Kuongorora Nyaya
Semuenzaniso, fungidzira kambani inogadzira maroller chain. Kambani payakagadzira maroller chain emhando yepamusoro ekutengesera kumusika wepasi rose, yakasangana nematambudziko makuru ekugadzirisa welding, zvichikonzera kuderera kwemutengo wezvigadzirwa, kuwedzera kwemitengo yekugadzira, kunonoka kutumirwa, uye yakatarisana nenjodzi yekunyunyuta kwevatengi vepasi rose uye kukanzurwa kweodha.
Kuti vagadzirise dambudziko iri, kambani yakatanga nekugadzira, vakagadzirisa marongerwo eweld kuti weld ive yakaenzana uye ine musoro; panguva imwe chete, vakasarudza fomu yakakodzera yemugero kuti vaderedze huwandu hwesimbi yeweld inozadzwa. Panyaya yetekinoroji yewelding, kambani yakashandisa nzira dzepamusoro dzewelding dzakadzivirirwa negasi, uye vakagadzirisa maparamita ewelding uye vakaronga zvine musoro we welding sequence zvichienderana nezvinhu uye hunhu hwe roller chain. Pamusoro pezvo, magadzirirwo akakosha ekugadzirisa akaomarara uye magadzirirwo ewelding anotonhodzwa nemvura akagadzirwa kuti ave nechokwadi chekugadzikana panguva yewelding uye kuderedza kushanduka kwewelding.
Mushure mekunge matanho akatevedzana aitwa, kuchinjika kwewelding cheni yeroller kwakadzorwa zvinobudirira, mwero wekukodzera chigadzirwa wakawedzerwa kubva pa60% yekutanga kusvika pa95%, mutengo wekugadzira wakaderedzwa ne30%, uye basa rekutumira maodha epasi rose rakapedzwa nenguva, zvichiwana kugutsikana nekuvimba kwevatengi uye zvichiwedzera kusimbisa chinzvimbo chavo mumusika wepasi rose.

VI. Mhedziso
Kugadziriswa kweRoller chain welding idambudziko rakaoma asi rinogadziriswa. Nekunzwisisa zvakadzama zvikonzero nemhedzisiro yaro uye kutora nzira dzinoshanda dzekudzora, kugadziriswa kwewelding kunogona kuderedzwa zvakanyanya, mhando yechigadzirwa uye mashandiro emaroller chain zvinogona kuvandudzwa, uye zvinodiwa zvakasimba zvevatengi vepasi rose zvinogona kuzadzikiswa. Mukuvaka nekushanda kwezviteshi zvakazvimiririra zveroller chain, mabhizinesi anofanira kutarisisa dambudziko rekushanduka kwewelding, kugara achivandudza maitiro ekugadzira uye matekinoroji, kusimudzira kukwikwidzana kwenyika dzese kwezvigadzirwa, uye kuwedzera mugove wemusika wekunze kwenyika.
Mukufambira mberi mune ramangwana, nekufambira mberi kuri kuitwa tekinoroji yekuwelda uye kushandiswa kwezvinhu zvitsva, dambudziko rekuchinja kweroller chain welding rinotarisirwa kugadziriswa zviri nani. Panguva imwe chete, mabhizinesi anofanirawo kusimbisa kushandira pamwe nekuchinjana nevatengi vepasi rose nemasangano ekutsvagisa kwesainzi, kugara achiziva mafambiro eindasitiri uye zvinodiwa pamusika, kukurudzira hunyanzvi hwetekinoroji nekuvandudzwa kwezvigadzirwa zveroller chain, uye kupa zvigadzirwa zveroller chain zvemhando yepamusoro, zvinoshanda uye zvakavimbika kumusika wepasi rose.