Cov Kev daws teeb meem ntawm cov saw hlau rau cov menyuam hauv kev ntim khoom

Cov Kev daws teeb meem ntawm cov saw hlau rau cov menyuam hauv kev ntim khoom

Nyob rau hauv kev loj hlob sai ntawm kev lag luam ntim khoom thoob ntiaj teb, kev siv tshuab automation, kev ua haujlwm siab, thiab kev ua haujlwm tas mus li ntawm cov tshuab ntim khoom tau dhau los ua qhov tseem ceeb rau cov tuam txhab los txhim kho kev ua haujlwm zoo. Txij li kev sau thiab kaw cov khoom noj thiab dej haus, mus rau kev faib cov tshuaj kom raug, mus rau kev ntim cov thawv thiab pallet hauv kev lag luam logistics, txhua hom tshuab ntim khoom xav tau lub kaw lus xa khoom txhim khu kev qha ua lawv lub zog tseem ceeb.Cov saw hlau, nrog lawv cov qauv compact, muaj peev xwm thauj khoom siab, ua haujlwm tau zoo, thiab siv tau dav, tau dhau los ua cov khoom siv tseem ceeb hauv kev daws teeb meem kev xa khoom ntawm cov tshuab ntim khoom, muab kev lees paub ruaj khov thiab ua haujlwm tau zoo rau cov tuam txhab ntim khoom thoob ntiaj teb.

I. Cov Kev Cai Tseem Ceeb ntawm Cov Tshuab Ntim Khoom rau Cov Tshuab Kis
Cov yam ntxwv ua haujlwm ntawm cov tshuab ntim khoom txiav txim siab nws cov kev cai nruj rau cov kab ke kis. Cov kev cai no kuj yog qhov pib tseem ceeb rau kev tsim cov kev daws teeb meem kis las roller:
Kev Sib Kis Sib Tshuam Siab: Txawm tias nws yog kev sib txuas ntawm cov tshuab ntim khoom ntau qhov chaw lossis kev tswj lub peev xwm hauv theem ntsuas thiab sau, lub kaw lus sib kis yuav tsum xyuas kom meej tias muaj kev sib dhos. Qhov yuam kev yuav tsum tau tswj hwm hauv qib micrometer kom tsis txhob muaj qhov tsis zoo ntawm kev ntim khoom los ntawm kev sib txawv ntawm kev sib kis.

Kev ntseeg siab siab thiab lub neej ntev: Cov kab ntau lawm ntim khoom feem ntau ua haujlwm tas li 24 teev hauv ib hnub. Lub kaw lus kis tau tus mob yuav tsum muaj cov yam ntxwv uas tiv taus kev qaug zog thiab tiv taus kev hnav kom txo qis lub sijhawm tsis ua haujlwm rau kev saib xyuas thiab txo qhov kev pheej hmoo ntawm kev cuam tshuam kev tsim khoom.

Kev Hloov Kho Tau Rau Ntau Yam Kev Ua Haujlwm: Cov chaw ua haujlwm ntim khoom yuav ntsib teeb meem nyuaj xws li hmoov av, av noo hloov pauv, thiab cov xov xwm me ntsis corrosive. Cov khoom sib kis yuav tsum muaj qee qib ntawm kev hloov kho tau ib puag ncig thiab tuaj yeem ua tau raws li qhov xav tau sib txawv ntawm kev ua haujlwm ceev (piv txwv li, cov tshuab ntim zaj duab xis) lossis cov khoom siv hnyav (piv txwv li, cov tshuab ntim thawv loj).

Suab qis thiab siv hluav taws xob tsawg: Nrog rau kev nce ntxiv ntawm ib puag ncig thiab kev ua haujlwm ib puag ncig hauv kev tsim khoom lag luam, lub kaw lus kis tau tus mob yuav tsum txo cov suab nrov ua haujlwm thaum muaj kev ua haujlwm zoo kom txo tau kev siv hluav taws xob.

Cov qauv me me thiab yooj yim rau kev teeb tsa: Cov tshuab ntim khoom muaj qhov chaw sab hauv tsawg; cov khoom sib kis yuav tsum me me, teeb tsa tau yooj yim, thiab yooj yim rau kev sib koom ua ke, teeb tsa, thiab tswj.

II. Cov txiaj ntsig tseem ceeb ntawm cov saw hlau rau kev sib kis ntawm cov tshuab ntim khoom Qhov laj thawj uas cov saw hlau yog qhov kev xaiv zoo tshaj plaws rau kev sib kis ntawm cov tshuab ntim khoom yog muaj feem cuam tshuam nrog lawv cov qauv tsim thiab kev ua haujlwm, ua tiav qhov kev xav tau ntawm kev sib kis ntawm cov tshuab ntim khoom:

Kev Ua Haujlwm Zoo thiab Tseeb: Cov saw hlau xa hluav taws xob los ntawm kev sib txuas ntawm cov saw hlau thiab cov hniav sprocket, tswj qhov sib piv sib kis tas li thiab tshem tawm kev plam. Kev ua haujlwm zoo ntawm kev xa hluav taws xob ncav cuag 95% -98%, xa hluav taws xob thiab kev txav mus los raug, phim zoo kawg nkaus rau qhov yuav tsum tau ua haujlwm sib xws ntawm cov tshuab ntim khoom.

Muaj Peev Xwm Ruaj Khoov Thiab Tiv Thaiv Kev Nkees: Cov saw hlau ua los ntawm cov hlau zoo thiab raug rau cov txheej txheem kho cua sov kom raug (xws li cov cuab yeej ua iav raws li DIN thiab ASIN cov qauv) muaj lub zog tensile zoo heev thiab tiv thaiv kev nkees, muaj peev xwm tiv taus cov kev cuam tshuam hnyav los ntawm cov tshuab ntim khoom, tshwj xeeb tshaj yog haum rau cov xwm txheej hnyav xws li cov tshuab khi thawv thiab cov tshuab ntim pallet.

Kev Hloov Kho Ib Puag Ncig Zoo Tshaj Plaws: Cov qauv kaw ntawm cov saw hlau txo qhov cuam tshuam ntawm cov hmoov av thiab cov khoom tsis huv rau kev sib kis. Cov saw hlau tsis xeb tuaj yeem tiv taus qhov chaw ib puag ncig me ntsis corrosive, ua tau raws li qhov yuav tsum tau ua kom huv ntawm cov lag luam xws li zaub mov thiab tshuaj, thiab tuaj yeem ua haujlwm ruaj khov hauv qhov kub ntawm -20 ℃ txog 120 ℃.

Cov qauv me me thiab yooj yim kho: Cov saw hlau me me thiab tsis hnyav, ua rau muaj kev sib kis ntau txoj kab hauv qhov chaw nqaim. Kev teeb tsa thiab kev rhuav tshem yooj yim, thiab kev kho txhua hnub tsuas yog xav tau kev siv roj thiab kev hloov kho qhov nruj, ua rau cov nqi kho tsawg thiab ua tau raws li cov kev xav tau ntawm cov tuam txhab ntim khoom.

Qhov zoo dua ntawm kev siv nyiaj tsawg: Piv rau tus nqi siab ntawm cov iav tsav thiab cov yam ntxwv qub ntawm cov siv tsav, cov saw hlau muaj kev siv nyiaj tsawg dua thaum tswj kev ua tau zoo, ua rau lawv tsim nyog rau qhov ceev nruab nrab mus rau qis, qhov chaw loj ntawm cov tshuab ntim khoom.

III. Cov Kev Xav Txog Kev Tsim Qauv rau Cov Txheej Txheem Sib Kis Roller Chain hauv Cov Tshuab Ntim Khoom Rau ntau hom tshuab ntim khoom thiab lawv cov kev xav tau ua haujlwm, cov txheej txheem sib kis roller saw yuav tsum tau tsim kom zoo los ntawm cov qhov ntev hauv qab no kom ntseeg tau tias muaj kev ua haujlwm zoo tshaj plaws ntawm lub kaw lus sib kis:

1. Kev sib phim ntawm kev sib kis ntawm cov txheej txheem
Kev xaiv qhov siab: Txheeb xyuas qhov loj ntawm qhov siab raws li qhov ceev ua haujlwm thiab qhov hnyav ntawm cov tshuab ntim khoom. Rau cov tshuab ntim khoom ceev ceev, lub teeb (xws li cov tshuab ntim tshuaj me me thiab cov tshuab ntim ntsej muag), cov saw hlau luv luv (xws li A-series luv luv precision roller saw hlau) raug pom zoo. Cov saw hlau no muaj qhov siab me dua, kev sib kis du dua, thiab suab qis dua. Rau cov tshuab hnyav, lub teeb ceev (xws li cov tshuab ua thawv loj thiab cov tshuab ntim pallet), cov saw hlau loj ob kab lossis ntau kab (xws li 12B thiab 16A ob kab) tuaj yeem siv los txhim kho lub peev xwm thauj khoom.

Kev tsim qauv piv txwv kis: Raws li qhov ceev ntawm lub cev muaj zog ntawm lub tshuab ntim khoom thiab lub hom phiaj ceev ntawm lub actuator, tus lej ntawm cov hniav sprocket thiab cov saw hlau roller yuav tsum tau tsim kom zoo kom ntseeg tau tias qhov sib piv kis tau raug. Tib lub sijhawm, kev ua kom zoo dua ntawm cov hniav sprocket (xws li cov hniav involute) txo qhov cuam tshuam ntawm cov saw hlau thiab cov hniav, txo qis suab nrov thiab hnav.

Kev kho qhov deb ntawm qhov chaw nruab nrab: Qhov deb ntawm qhov chaw nruab nrab ntawm lub sprocket yuav tsum tau teeb tsa kom zoo raws li qhov kev teeb tsa ntawm cov tshuab ntim khoom, khaws qhov chaw nruj kom tsim nyog. Rau cov khoom siv uas tsis tuaj yeem kho qhov deb ntawm qhov chaw nruab nrab, cov log nruj lossis kev kho qhov ntev ntawm cov saw hlau tuaj yeem siv los xyuas kom meej tias cov saw hlau nruj thiab tiv thaiv cov hniav dhia thaum kis.

2. Kev Txhim Kho Cov Qauv thiab Kev Tsim Qauv Tiv Thaiv

Kev daws teeb meem sib kis ntau txoj kab sib dhos: Rau cov tshuab ntim khoom ntau qhov chaw nres tsheb (xws li cov khoom siv sib xyaw ua ke ntawm kev sau-kaw-daim ntawv lo), cov qauv sib kis ntawm cov saw hlau tuaj yeem siv tau. Ntau lub sprockets tsav yog tsav los ntawm lub sprocket tseem ceeb kom ua tiav kev ua haujlwm sib dhos ntawm ntau txoj kab sib dhos. Cov sprockets thiab cov saw hlau uas tau ua kom raug thiab ua kom muaj kev sib koom tes ntawm txhua qhov chaw nres tsheb, txhim kho kev ua haujlwm ntim khoom.

Kev Teeb tsa Lub Tshuab Nruj: Cov txheej txheem nro tsis siv neeg lossis tes tau tsim. Cov khoom siv nro tsis siv neeg (xws li hom caij nplooj ntoos hlav lossis hom counterweight) tuaj yeem them rau qhov ntev ntawm cov saw hlau hauv lub sijhawm tiag tiag, tswj kev nruj ruaj khov, tshwj xeeb tshaj yog haum rau cov tshuab ntim khoom ceev ceev, ua haujlwm tas mus li. Cov khoom siv nro tes yog tsim rau cov khoom siv nrog cov xwm txheej ua haujlwm ruaj khov thiab zaus hloov kho tsawg; lawv yooj yim hauv cov qauv thiab tus nqi qis.

Kev Tsim Kho Kev Tiv Thaiv thiab Kev Kaw: Cov npog tiv thaiv tau teeb tsa rau hauv thaj chaw kis tau tus mob ntawm cov saw hlau kom tiv thaiv cov hmoov av thiab cov khib nyiab kom tsis txhob nkag mus rau hauv qhov chaw sib txuas, thaum tseem tiv thaiv cov neeg teb xov tooj kom tsis txhob kov cov khoom txav mus los, txhim kho kev nyab xeeb. Rau qhov chaw noo noo lossis me ntsis xeb, cov qauv kis tau tus mob kaw tuaj yeem siv, nrog rau cov roj nplua nyeem uas tiv thaiv xeb, kom ntev lub neej kev pabcuam ntawm cov saw hlau.

3. Kev Xaiv Khoom Siv thiab Txheej Txheem

Kev Xaiv Khoom Siv: Rau cov tshuab ntim khoom ib txwm muaj, cov saw hlau zoo alloy steel roller tuaj yeem siv tau, nrog rau kev kho quenching thiab tempering kom txhim kho qhov nyuaj thiab hnav tsis kam. Rau cov lag luam uas muaj kev xav tau kev huv huv siab, xws li zaub mov thiab tshuaj, cov saw hlau stainless steel roller tuaj yeem siv tau, muab kev tiv thaiv corrosion, yooj yim ntxuav, thiab ua raws li cov qauv kev huv huv kev lag luam. Hauv qhov kub qis heev (piv txwv li, ntim khoom noj khov) lossis qhov kub siab (piv txwv li, tshuab ntim khoom cua sov), yuav tsum xaiv cov saw hlau tshwj xeeb uas tiv taus kub.

Kev Txhim Kho Cov Txheej Txheem: Cov txheej txheem siab heev xws li kev ntaus thwj kom raug, kev sib tsoo rau cov menyuam, thiab kev txhuam cov phaj saw hlau yog siv los txhim kho qhov tseeb ntawm qhov ntev thiab qhov tiav ntawm cov saw hlau, txo qhov kev sib txhuam thaum lub sijhawm kis thiab txo kev siv zog thiab suab nrov. Piv txwv li, kev sib phim meej ntawm cov menyuam thiab cov tes tsho txhim kho kev ywj pheej ntawm kev sib hloov thiab txo kev hnav.

IV. Piv txwv ntawm Cov Txheej Txheem Sib Kis Cov Tshuab Rau Cov Tshuab Ntim Khoom Sib Txawv

1. Tshuab Ntim Zaj Duab Xis Ceev
Cov yam ntxwv ua haujlwm: Kev ua haujlwm ceev ceev (txog li 300 pob / feeb), xav tau kev sib kis du, suab nrov qis, thiab kev sib dhos muaj zog, thaum zam kev ncab zaj duab xis tsis sib xws lossis kev sib khi tsis sib xws.

Txoj Kev Sib Kis: Siv cov saw hlau A-series luv luv uas muaj qhov sib txawv ntawm 12.7 hli (08B), ua ke nrog cov sprockets txhuas alloy uas muaj qhov tseeb siab, txo cov khoom siv thaum txhim kho qhov tseeb ntawm kev sib kis; siv lub tshuab tensioning hom caij nplooj ntoos hlav los them rau qhov ntev ntawm cov saw hlau hauv lub sijhawm tiag tiag, xyuas kom ruaj khov thaum ua haujlwm ceev ceev; ib qho roj qhia tau teeb tsa sab hauv lub hau tiv thaiv, siv cov roj nplua nyeem qib zaub mov kom ua tau raws li qhov yuav tsum tau ua kom huv thaum txo qhov hnav.

2. Lub Tshuab Siv Lub Tshuab Hnyav Rau Lub Thawv
Cov yam ntxwv ua haujlwm: Lub nra hnyav heev (lub zog khi tuaj yeem ncav cuag ntau dua 5000N), zaus ua haujlwm siab, thiab yuav tsum tiv taus cov khoom thauj cyclic, ua rau muaj kev thov siab heev rau lub zog tensile thiab kev tiv taus qaug zog.

Txoj Kev Kis: Siv cov saw hlau 16A ob kab nrog lub suab 25.4 hli. Lub phaj saw hlau tuab dua, ua tiav lub zog tensile tshaj 150kN. Cov sprockets yog ua los ntawm 45 # hlau, tawv rau HRC45-50 rau kev tiv thaiv kev hnav zoo dua. Lub cuab yeej tensioning counterweight ua kom ntseeg tau tias cov saw hlau ruaj khov nyob rau hauv kev cuam tshuam hnyav, tiv thaiv cov hniav dhia lossis cov saw hlau tawg.

3. Tshuab Muab Tshuaj Thiab Ntim Khoom Siv Rau Tshuaj
Cov Yam Ntxwv Ua Haujlwm: Yuav tsum muaj qhov tseeb ntawm kev xa mus rau qhov chaw siab heev (qhov yuam kev ntawm kev faib tawm ≤ ± 0.1g), ib puag ncig ua haujlwm huv si kom tsis txhob muaj plua plav paug, thiab qhov loj me ntawm cov khoom siv.

Txoj Kev Sib Kis: Cov saw hlau me me, cov saw hlau luv luv (xws li 06B precision roller saw hlau) raug xaiv, nrog lub suab ntawm 9.525mm. Qhov no ua rau muaj cov qauv me me thiab qhov yuam kev kis tsawg kawg nkaus. Ua los ntawm cov hlau tsis xeb nrog qhov chaw ci ntsa iab, nws yooj yim los ntxuav thiab tiv taus xeb. Cov sprockets siv kev txiav txim siab precision, nrog rau kev suav cov hniav yuam kev tswj hwm hauv ± 0.02mm, ua kom ntseeg tau qhov tseeb ntawm ntau-axis synchronous kis. Ua ke nrog cov thev naus laus zis tsis muaj roj, nws zam kev ua qias tuaj ntawm cov roj nplua nyeem ntawm cov khoom.

V. Cov Lus Qhia Txog Kev Txij Nkawm thiab Kev Txhim Kho rau Cov Tshuab Roller Chain Drive

Yuav kom txuas lub neej kev pabcuam ntawm cov tshuab tsav tsheb hauv cov tshuab ntim khoom thiab txo cov nqi txij nkawm, yuav tsum tsim kom muaj ib lub tshuab txij nkawm tshawb fawb:

Kev Siv Lubrication thiab Kev Txij Nkawm Tsis Tu Ncua: Xaiv cov roj nplua nyeem uas tsim nyog raws li cov xwm txheej ua haujlwm ntawm cov tshuab ntim khoom (piv txwv li, cov roj nplua nyeem hluavtaws rau cov xwm txheej kub siab, cov roj nplua nyeem qib zaub mov rau kev lag luam zaub mov), thiab ntxiv lossis hloov lawv tsis tu ncua. Feem ntau, cov khoom siv ua haujlwm tas mus li yuav tsum tau muab roj nplua nyeem txhua 500 teev, thiab cov khoom siv hnyav txhua 200 teev, kom ntseeg tau tias muaj roj nplua nyeem txaus ntawm cov saw hlau thiab sprocket meshing nto kom txo qhov kev sib txhuam thiab kev hnav.

Kev Tshuaj Xyuas thiab Kho Kom Zoo Tsis Tu Ncua: Xyuas seb cov saw hlau puas nruj, puas hnav, thiab puas muaj mob rau cov hniav sprocket txhua lub lim tiam. Kho lossis hloov cov saw hlau tam sim ntawd yog tias qhov ntev ntawm cov saw hlau ntev tshaj 3% ntawm qhov pitch lossis qhov hnav ntawm cov hniav sprocket ntev tshaj 0.5 hli. Tshawb xyuas cov txuas saw hlau kom paub seb puas muaj kev hloov pauv, cov pins xoob, thiab lwm yam, thiab daws txhua yam teeb meem sai sai kom tiv thaiv kev puas tsuaj ntxiv.

Kev Ntxuav thiab Kev Tiv Thaiv: Tsis tu ncua ntxuav cov hmoov av thiab cov khib nyiab ntawm cov saw hlau thiab lub hau tiv thaiv, tshwj xeeb tshaj yog nyob rau hauv cov chaw ua haujlwm ntim khoom muaj hmoov av (piv txwv li, cov khoom ntim hmoov). Ua kom nquag ntxuav kom tiv thaiv cov khoom tsis huv nkag mus rau hauv cov nplaim meshing thiab ua rau hnav tsis zoo. Tsis txhob kov cov saw hlau nrog cov tshuaj corrosive; yog tias muaj kev sib cuag, ntxuav, ziab, thiab roj tam sim ntawd.

Txhim Kho Cov Kev Ua Haujlwm: Kho qhov ceev ua haujlwm kom haum raws li qhov hnyav ntawm lub tshuab ntim khoom kom tsis txhob muaj kev thauj khoom ntau dhau. Rau cov khoom siv ua haujlwm ib ntus, siv kev tswj hwm buffer thaum pib thiab kaw kom txo qhov hnyav ntawm cov saw hlau thiab txuas nws lub neej kev pabcuam ntev.

VI. Cov Qauv Yav Tom Ntej: Cov Lus Qhia Txog Kev Txhim Kho Dua Tshiab rau Cov Kev daws teeb meem Roller Chain Drive

Thaum cov tshuab ntim khoom loj hlob mus rau kev txawj ntse, kev kub ceev, thiab kev tsim qauv sib dua, cov kev daws teeb meem tsav tsheb roller saw kuj tseem tab tom ua qhov rov ua dua thiab hloov kho dua tshiab:

Kev Tsim Kho Tshiab Txog Khoom Siv: Siv cov khoom siv tshiab xws li cov khoom sib xyaw ua los ntawm carbon fiber thiab cov yas engineering uas muaj zog heev los tsim cov saw hlau uas sib dua thiab muaj zog heev, txo cov khoom siv hluav taws xob thaum txhim kho kev tiv thaiv xeb thiab kev tiv thaiv kev nkees.

Cov Txheej Txheem Tsim Khoom Uas Muaj Kev Ntsuas Tseeb: Siv cov thev naus laus zis tsim khoom siab heev xws li kev txiav laser thiab 3D luam ntawv los txhim kho qhov tseeb ntawm qhov ntev thiab kev sib xws ntawm cov saw hlau, txo qhov yuam kev ntawm kev sib kis thiab hloov kho rau qhov xav tau siab dua ntawm cov tshuab ntim khoom.

Kev Saib Xyuas Txawj Ntse: Kev koom ua ke ntawm cov sensors rau hauv lub kaw lus tsav tsheb roller saw hlau los saib xyuas cov yam ntxwv xws li kev nruj ntawm cov saw hlau, qhov kub thiab txias, thiab kev hnav hauv lub sijhawm tiag tiag. Cov ntaub ntawv no raug xa mus rau lub kaw lus tswj hwm los ntawm IoT thev naus laus zis, ua rau muaj kev saib xyuas ua ntej, ceeb toom ua ntej txog qhov ua yuam kev, thiab txo lub sijhawm tsis ua haujlwm.

Kev Tsim Qauv Ntsuab thiab Zoo Rau Ib Puag Ncig: Tsim cov saw hlau uas tsis muaj roj lossis siv tau ntev kom txo tau kev siv thiab kev xau roj, txo cov pa phem rau ib puag ncig thaum ua tau raws li cov qauv kev huv huv ntawm cov lag luam zaub mov thiab tshuaj.

Xaus lus, cov tshuab tsav tsheb roller saw hlau tuav txoj haujlwm tseem ceeb hauv kev lag luam ntim khoom thoob ntiaj teb vim lawv cov txiaj ntsig tseem ceeb ntawm kev raug, kev ntseeg siab, kev ua haujlwm zoo, thiab kev hloov pauv tau zoo. Txij li cov tshuab ntim khoom noj ceev ceev, kev ua haujlwm raug mus rau cov khoom siv ntim khoom hnyav, ruaj khov, lub tshuab tsav tsheb roller saw hlau tsim tau zoo tuaj yeem tso tawm tag nrho cov peev xwm ua tau zoo ntawm cov tshuab ntim khoom, txhim kho kev ua haujlwm ntau lawm thiab cov khoom zoo.