Izimiso Zokuklama Isilinganiso Sezinyo Le-Roller Chain

Izimiso Zokuklama Isilinganiso Sezinyo Le-Roller Chain

Ezimweni zokudlulisa amandla ezimbonini kanye nokudlulisa amandla omshini, ukusebenza kokudlulisa kwamandlaamaketanga okugoqainquma ngqo ukusebenza kahle kanye nokuphila kwesevisi kwemishini. Njengengxenye eyinhloko yesistimu yokudlulisa uchungechunge lwe-roller, ukwakheka kwesilinganiso samazinyo kuyisici esibalulekile esithinta ukunemba kokudlulisela, amandla okuthwala umthwalo, kanye nokuzinza okuphelele. Kungakhathaliseki ukuthi kusezimotweni zezithuthuthu, emigqeni yokuhambisa yezimboni, noma ekudlulisweni kwamandla emishinini yezolimo, ukwenza ngcono ukwakheka kwesilinganiso samazinyo kukhulisa ukusebenza kahle kwesistimu yokudlulisa futhi kunciphisa izingozi zokuguguleka nokwehluleka. Lesi sihloko sizohlaziya ngokuhlelekile izimiso zokuklama zezilinganiso zamazinyo ze-roller chain kusukela embonweni wezobuchwepheshe, sinikeze izinkomba zobungcweti konjiniyela kanye nochwepheshe bemboni emhlabeni jikelele.

I. Izinhloso Eziyinhloko Zomklamo Wezilinganiso Zamazinyo E-Roller Chain

Umongo womklamo wesilinganiso samazinyo ukulinganisela izidingo ezintathu eziyinhloko zesistimu yokudlulisa ngokufanisa inani lamazinyo kuma-sprocket ashayelayo naqhutshwayo. Lesi futhi yisiqalo sazo zonke izimiso zokuklama:
* **Ukwandisa Ukusebenza Kahle Kokudlulisa:** Ukunciphisa ukulahleka kwamandla ngesikhathi sokuhlanganisa ama-mesh, ukuqinisekisa ukudluliselwa kwamandla okuphumelelayo kusukela ekushayeleni kuya ku-sprocket eqhutshwayo, kanye nokugwema ukungqubuzana okwandisiwe noma ukuchithwa kwamandla okubangelwa ukungalingani kwesilinganiso samazinyo;
* **Ukuthuthukisa Ukuzinza Kokusebenza:** Ukunciphisa ingozi yokudlidliza, umthelela, kanye nokweqa uchungechunge, ukuqinisekisa ukunemba kwesilinganiso sokudlulisa. Ikakhulukazi ezimweni zesivinini esikhulu noma eziguquguqukayo, isilinganiso samazinyo esizinzile siyisisekelo sokusebenza okuqhubekayo kwemishini;
* **Ukwandisa Isikhathi Sokuphila Sengxenye:** Ukulinganisela ukuguguleka kweketanga lama-roller kanye nama-sprocket, ukugwema ukwehluleka kwangaphambi kwesikhathi okubangelwa ukugxila kokucindezeleka kwendawo, ngaleyo ndlela kunciphisa izindleko zokulungisa kanye nokuvama kwesikhathi sokungasebenzi.
II. Izimiso Eziyinhloko Zokuklama Izinga Lamazinyo

1. Ukulinganisa Ngokunengqondo Inani Lamazinyo Ezindaweni Zokushayela Neziqhutshwayo Ukuze Ugweme Izilinganiso Eziphakeme

Isilinganiso samazinyo phakathi kwama-sprocket okushayela kanye nalawo aqhutshwayo (i = inani lamazinyo ku-sprocket okushayelayo Z2 / inani lamazinyo ku-sprocket okushayelayo Z1) sinquma ngqo umphumela wokudlulisa. Umklamo kufanele unamathele esimisweni "sokungadluli, ukufana okufanele": Inani lamazinyo ku-sprocket okushayelayo akufanele libe lincane kakhulu: Uma inani lamazinyo ku-sprocket okushayelayo Z1 lincane kakhulu (ngokuvamile kunconywa ukuthi lingabi ngaphansi kwamazinyo ayi-17, futhi lingabi ngaphansi kwamazinyo angama-21 ezimweni ezinzima), indawo yokuxhumana phakathi kwesixhumanisi seketanga kanye nobuso bezinyo izoncipha, ikhulise kakhulu ingcindezi ngobuso bezinyo ngeyunithi ngayinye. Lokhu akugcini nje ngokubangela ukuguguleka kobuso bezinyo kanye nokuguquguquka kokwelula kweketanga, kodwa futhi kungaholela ekuqhekekeni kweketanga noma ekuqhekekeni kweketanga. Ikakhulukazi kumaketanga e-ANSI ejwayelekile angu-12A, 16A kanye namanye amaketanga amakhulu ajikelezayo, inani elanele lamazinyo ku-sprocket okushayelayo lizokwenza kube nzima umthelela we-meshing futhi lifinyeze impilo yenkonzo.

Inani lamazinyo ku-sprocket eqhutshwayo akufanele libe maningi kakhulu: Nakuba inani elikhulu kakhulu lamazinyo ku-sprocket eqhutshwayo i-Z2 linganciphisa isivinini sokudlulisa futhi landise i-torque, kuzoholela kusayizi omkhulu we-sprocket, okwandisa izidingo zesikhala sokufaka. Kungabangela nokusonteka kweketanga noma ukubambezeleka kokudlulisa ngenxa ye-engeli enkulu kakhulu ye-meshing phakathi kwesixhumanisi seketanga kanye nobuso bezinyo. Ngokuvamile, inani lamazinyo ku-sprocket eqhutshwayo akufanele lidlule amazinyo ayi-120; izimo ezikhethekile zidinga ukulungiswa okuphelele ngokusekelwe esikhaleni semishini kanye nezidingo zokudlulisa.

2. Lawula Ibanga Lesilinganiso Segiya Ukuze Livumelane Nezidingo Zokudlulisa
Izimo ezahlukene zokusetshenziswa zinezidingo ezahlukene zesilinganiso sokudlulisa, kodwa isilinganiso segiya kumele silawulwe ngaphakathi kobubanzi obufanele ukuze kulinganiswe ukusebenza kahle nokuzinza:
* **Izimo Zokudlulisa Ezivamile (isb., imishini ejwayelekile, imigqa yokuhambisa):** Isilinganiso segiya sinconywa ukuthi silawulwe phakathi kuka-1:1 no-7:1. Ngaphakathi kwalolu hlu, umphumela we-meshing phakathi kwe-roller chain kanye ne-sprocket ungcono kakhulu, okuholela ekulahlekelweni kwamandla aphansi kanye nokuguguleka okufanayo.
* **Izimo Zokudlulisa Ezinomthwalo Osindayo Noma Ezisheshayo (isb., imishini yezolimo, imishini esindayo):** Isilinganiso segiya singakhushulwa ngokufanele sibe ngu-1:1 kuya ku-10:1, kodwa lokhu kudinga ukusetshenziswa kwamaketanga okugoqa ane-pitch enkulu (isb., 16A, 20A) kanye nomklamo wobuso bezinyo obuqinisiwe ukuze kugwenywe ukwehluleka ngenxa yomthwalo omkhulu.
* **Izimo Zokudlulisa Ngesivinini Esiphezulu (isb., uxhumano lwe-motor-equipment):** Isilinganiso segiya kufanele silawulwe phakathi kuka-1:1 no-5:1 ukuze kuncishiswe ukudlidliza nomsindo obangelwa imvamisa ephezulu kakhulu ye-meshing. Ngesikhathi esifanayo, amazinyo anele ku-drive sprocket kumele aqinisekiswe ukunciphisa umthelela wamandla e-centrifugal ekusebenzeni kweketanga.

3. Beka phambili inani lamazinyo e-Coprime ukuze unciphise ukuguguleka okugxilile

Inani lamazinyo kuma-sprocket ashayelayo naqhutshwayo kufanele lihlangabezane kahle nesimiso "se-coprime" (okungukuthi, isihlukanisi esikhulu kunazo zonke samazinyo amabili singu-1). Lena imininingwane ebalulekile yokwandisa impilo yamaketanga nama-sprocket ajikelezayo:

Uma inani lamazinyo lilingana, ukuxhumana phakathi kwezixhumanisi zeketanga namazinyo e-sprocket kuzoba okufanayo, kuvimbele isethi efanayo yezixhumanisi zeketanga ukuthi ingahlangani ngokuphindaphindiwe nesethi efanayo yamazinyo, ngaleyo ndlela kuhlakazwe amaphuzu okuguga futhi kuncishiswe ukuguguleka ngokweqile ezindaweni zamazinyo ezisendaweni noma ukuguquguquka kokwelula kwezixhumanisi zeketanga.

Uma ukubalwa okuphelele kwe-coprime kungenzeki, isihlukanisi esivamile kakhulu sokubalwa kwamazinyo kufanele sigcinwe sincane (isib. 2 noma 3), futhi lokhu kufanele kuhlanganiswe nomklamo wesixhumanisi seketanga ofanele (isilinganiso senani lezixhumanisi zeketanga nenani lamazinyo kumele sibe esifanele ukugwema ukungalingani kwe-meshing okubangelwa "izixhumanisi zeketanga ezilinganayo kanye nokubalwa kwamazinyo okungajwayelekile").

4. Amamodeli E-Roller Chain Ahambisanayo kanye Nezimpawu Zokugoqa
Ukwakheka kwesilinganiso samazinyo akukwazi ukuhlukanisa nemingcele yeketanga le-roller futhi kumele kucatshangelwe ngokuphelele kanye ne-chain pitch, ububanzi be-roller, amandla okudonsa, nezinye izici:

Kumaketanga okujikijela aqondile anephimbo elifushane (njenge-ANSI 08B, 10A), izidingo zokunemba kwe-meshing surface tooth ziphakeme, futhi isilinganiso samazinyo akufanele sibe sikhulu kakhulu. Kunconywa ukuthi ulawule phakathi kuka-1:1 no-6:1 ukuqinisekisa ukuthi i-meshing ivulekile ngokulinganayo futhi unciphise ingozi yokuqhekeka;

Kumaketanga okuhambisa aphindwe kabili, ngenxa yephimbo elikhulu, inani lamazinyo ku-sprocket yokushayela akufanele libe lincane kakhulu (kunconywa ukuthi lingabi ngaphansi kwamazinyo angu-20). Isilinganiso samazinyo kumele sihambisane nesivinini sokudlulisa kanye nomthwalo ukuze kugwenywe ukwanda komthelela we-meshing ngenxa yephimbo elikhulu;

Landela amazinga omhlaba wonke njenge-ANSI kanye ne-DIN ukuqinisekisa ukuhambisana phakathi kwenani lamazinyo e-sprocket kanye nemodeli ye-roller chain. Isibonelo, ububanzi be-sprocket tip circle kanye nobubanzi be-root circle obuhambisana ne-12A roller chain kumele kuhambisane kahle nenani lamazinyo ukuze kugwenywe ukuthinta umphumela wangempela wokudluliselwa kwesilinganiso samazinyo ngenxa yokuphambuka kobukhulu. III. Izici Eziyinhloko Ezithinta Umklamo Wesilinganiso Segiya

1. Izici Zomthwalo
Imithwalo elula, imithwalo ezinzile (isb., amafeni amancane, izinsimbi): Kungasetshenziswa inani elincane lamazinyo ku-sprocket yokushayela kanye nesilinganiso segiya eliphakathi, okulinganisela ukusebenza kahle kokudlulisa kanye nokunciphisa imishini.
Imithwalo esindayo, imithwalo yokushaya (isb., ama-crusher, imishini yokumba): Inani lamazinyo ku-drive sprocket lidinga ukukhushulwa, kanye nesilinganiso segiya sincishiswe ukuze kuncishiswe amandla okushaya ngeyunithi ngayinye yobuso bamazinyo. Amaketanga e-roller anamandla aphezulu kufanele asetshenziswe ukuthuthukisa amandla okuthwala umthwalo.

2. Izidingo Zesivinini
Ukudluliselwa kwesivinini esiphezulu (isivinini se-drive sprocket > 3000 r/min): Isilinganiso segiya sidinga ukulawulwa ngaphakathi kwebanga elincane. Ukwandisa inani lamazinyo ku-drive sprocket kunciphisa inani lemisebenzi ye-meshing, kunciphisa ukudlidliza nomsindo, ngenkathi kuqinisekiswa ibhalansi eguquguqukayo yeketanga ne-sprocket.
Ukudluliselwa kwesivinini esiphansi (isivinini se-drive sprocket < 500 r/min): Isilinganiso segiya singandiswa ngokufanele ngokwandisa inani lamazinyo ku-sprocket eqhutshwayo ukuze kwandiswe i-torque yokukhipha. Asikho isidingo sokunciphisa ngokweqile inani lamazinyo ku-sprocket eqhutshwayo, kodwa ukuphazamiseka kokufakwa okubangelwa ubukhulu be-sprocket obukhulu kakhulu kumele kugwenywe.

3. Izidingo Zokunemba Kokudlulisela

Ama-transmission anembile kakhulu (isb., imigqa yokukhiqiza ezenzakalelayo, amathuluzi omshini anembile): Isilinganiso segiya kumele sihambisane ncamashi nenani lomklamo. Beka phambili ukuhlanganiswa okunezibalo zamazinyo eziqinile ukuze unciphise amaphutha okudlulisela aqongelelwe futhi ugweme ukubambezeleka kokudlulisela okubangelwa yisilinganiso segiya esikhulu kakhulu.

Ukudluliselwa okujwayelekile kokunemba (isb., abathuthi abajwayelekile, imishini yezolimo): Isilinganiso segiya singalungiswa ngaphakathi kwebanga elifanele. Ukugxila kufanele kube ekuqinisekiseni ukuzinza kokusebenza kanye nokuzivumelanisa nomthwalo; ukunemba okuphelele kwenani lamazinyo akudingeki.

4. Izithiyo Zesikhala Sokufakwa

Uma isikhala sokufaka silinganiselwe, isilinganiso segiya kufanele silungiselelwe ngaphakathi kwesikhala esivunyelwe. Uma isikhala esiseceleni singanele, inani lamazinyo esondweni eliqhutshwayo lingancishiswa ngokufanele ukuze kwehliswe isilinganiso segiya. Uma isikhala se-axial silinganiselwe, uchungechunge lwe-roller olufushane olunesilinganiso segiya esifanele lungakhethwa ukuze kugwenywe ububanzi obukhulu kakhulu be-sprocket obuthinta ukufakwa.

IV. Imibono Eyiphutha Evamile Nezindlela Zokugwema Ekwakhiweni Kwesilinganiso Segiya

Umbono Ongalungile 1: Ukulandela ngokungazi isilinganiso esikhulu segiya ukuze kwandiswe i-torque. Ukwandisa isilinganiso segiya ngokweqile kuzoholela esondweni eliqhutshwa kakhulu kanye ne-engeli ye-meshing engafanele, hhayi nje kuphela okwandisa ubunzima bokufakwa kodwa futhi okwandisa ukujiya nokuguguleka kweketanga. Umbono Ongalungile 1: Uma ucabangela izidingo zomthwalo nesivinini, lawula umkhawulo ophezulu wesilinganiso segiya ngenkathi uqinisekisa i-torque. Uma kudingeka, shintsha ama-transmission e-high-gear-ratio esiteji esisodwa ngama-transmission e-multi-stage.

Umbono Ongalungile 2: Ukunganaki inani elincane lamazinyo ku-sprocket yokushayela. Ukusebenzisa amazinyo ambalwa kakhulu ku-sprocket yokushayela (isb.,

Umbono Oyiphutha 5: Ukungazinaki ukufana kwezinyo nezinombolo zezixhumanisi. Inganekwane 4: Ukuklama ngaphandle kokunamathela ezindinganisweni zomhlaba wonke. Ukwehluleka ukulandela inani lamazinyo kanye nezidingo zokuhambisana kwemodeli yeketanga yezindinganiso zomhlaba wonke njenge-ANSI kanye ne-DIN kuholela ekuhlanganiseni okungaphelele phakathi kwe-sprocket kanye neketanga le-roller, okuthinta ukusebenza kwangempela kokudluliselwa kwesilinganiso segiya. Isixazululo: Bheka amapharamitha okuhambisana kwamaketanga e-roller kanye nama-sprocket ezindinganisweni zomhlaba wonke ukuqinisekisa ukufana okunembile komklamo wokubala kwamazinyo nephrofayili yamazinyo kanye ne-pitch yemodeli yeketanga (isb., 12A, 16A, 08B).

V. Iziphakamiso Eziwusizo Zokwenza Izilinganiso Zegiya Zibe Lula

**Ukuqinisekiswa Komklamo Ngokusebenzisa Ukulingisa Nokuhlola:** Sebenzisa isofthiwe yokulingisa uhlelo lokudlulisa ukuze ulingise umphumela we-meshing, ukusatshalaliswa kokucindezeleka, kanye nokulahlekelwa amandla ngaphansi kwezilinganiso ezahlukene zamagiya ukuze ukhethe ikhambi elifanele. Yenza ukuhlolwa kwebhentshi ngaphambi kokusetshenziswa kwangempela ukuqinisekisa ukuzinza kwesilinganiso samagiya ngaphansi komthwalo kanye nokwehluka kwesivinini.

**Ukulungiswa Okunamandla Ngokusekelwe Ezimweni Zokusebenza:** Uma izimo zokusebenza zemishini (isb. umthwalo, isivinini) zishintshashintsha, sebenzisa isakhiwo sokudlulisa esinesilinganiso segiya esilungisekayo noma ukhethe inhlanganisela yegiya ebekezelela kakhulu ukugwema isilinganiso segiya esisodwa esingakwazi ukuzivumelanisa nezimo zokusebenza eziyinkimbinkimbi. Ukuze uthuthukise ukusebenza kweketanga: Ngemva kokuklama isilinganiso samazinyo, kubalulekile ukuhlola njalo ukucindezeleka kweketanga kanye nokuguguleka kwe-sprocket. Lungisa isilinganiso samazinyo noma ushintshe ama-sprocket njengoba kudingeka ngokusekelwe ezingeni lokuguguleka ukuze uvimbele ukuphambuka kwesilinganiso samazinyo sangempela ngenxa yokuguguleka.

Isiphetho: Ukwakheka kwesilinganiso sezinyo le-roller chain kuyiphrojekthi yobunjiniyela besistimu eyinkimbinkimbi elinganisela ithiyori kanye nokusebenza. Ingqikithi yayo itholakala ekulinganiseni ukusebenza kahle kokudlulisa, ukuzinza, kanye nokuphila ngokusebenzisa ukufanisa izinyo ngokwesayensi. Kungakhathaliseki ukuthi kusekudlulisweni kwezimboni, ekudlulisweni kwamandla esithuthuthu, noma ekusetshenzisweni kwemishini yezolimo, ukunamathela ezimisweni zokuklama "zokufanisa okunengqondo, ububanzi bokulawula, ukubalwa kwamazinyo okuhambisanayo, kanye nokuzivumelanisa okujwayelekile" kubalulekile ekuqinisekiseni ukusebenza kahle kohlelo lokushayela lwe-roller chain.

Njengomkhiqizo wobungcweti ogxile kumaketanga okushayela ezimbonini, i-bullead isebenzisa njalo amazinga omhlaba wonke njenge-ANSI ne-DIN njengezilinganiso, ihlanganisa imiqondo yokwenza ngcono isilinganiso samazinyo ekuthuthukisweni komkhiqizo kanye nokusekelwa kobuchwepheshe. Uhla lwayo oluphelele lwamaketanga okugibela (kufaka phakathi amaketanga okunemba okufushane, amaketanga okuhambisa amabili, kanye namaketanga okushayela ezimbonini) inikeza ukuzivumelanisa nezimo okuphezulu nemiklamo ehlukene yesilinganiso samazinyo, ihlinzeka ngezixazululo ezinokwethenjelwa zezimo ezahlukahlukene zokudlulisela kubasebenzisi bomhlaba wonke.