Izixhumanisi zokukhiqiza eziyinhloko zamaketanga e-roller ensimbi engagqwali

Izixhumanisi zokukhiqiza eziyinhloko zamaketanga e-roller ensimbi engagqwali

Emakethe yezimboni yanamuhla yomhlaba wonke, amaketanga e-roller ensimbi engagqwali, njengengxenye ebalulekile yokudlulisa imishini, asetshenziswa kabanzi ekucubungulweni kokudla, embonini yamakhemikhali, emishinini yezolimo, ekuthuthweni kwezinto kanye nakweminye imikhakha. Ukumelana kwayo nokugqwala okuhle kakhulu, amandla aphezulu kanye nokusebenza okuthembekile kwenza kube ukukhetha kokuqala phakathi kwezixazululo eziningi zokudlulisa imishini. Lesi sihloko sizohlola izixhumanisi eziyinhloko zokukhiqiza zamaketanga e-roller ensimbi engagqwali ngokujulile, sihlose ukuhlinzeka ngomhlahlandlela wemboni onemininingwane kochwepheshe emakethe yamazwe ngamazwe.

1. Isingeniso
Ukukhiqizwa kwamaketanga e-roller ensimbi engagqwali kuyinqubo eyinkimbinkimbi neyinkimbinkimbi ehilela izixhumanisi eziningi ezibalulekile. Kusukela ekukhetheni izinto zokusetshenziswa kuya ekulawulweni kwekhwalithi yomkhiqizo wokugcina, isinyathelo ngasinye sibalulekile futhi sihlobene ngqo nokusebenza kanye nokuphila kwenkonzo yomkhiqizo. Ngokuthuthuka okuqhubekayo kwezinga lokuzenzakalela kwezimboni emhlabeni wonke, isidingo samaketanga e-roller ensimbi engagqwali esezingeni eliphezulu naso siyakhula. Ngakho-ke, ukuqonda okujulile kwezixhumanisi zokukhiqiza kubaluleke kakhulu ekuthuthukiseni ikhwalithi yomkhiqizo kanye nokuhlangabezana nesidingo semakethe.

2. Ukukhethwa nokulungiswa kwezinto zokusetshenziswa
(I) Izici kanye nokukhethwa kwezinto zensimbi engagqwali
Izinto eziyinhloko zamaketanga e-roller ensimbi engagqwali yinsimbi engagqwali, enezingxenye zayo eziyinhloko ezifaka insimbi, i-chromium, i-nickel, njll. Okuqukethwe kwe-chromium kuvame ukuba ngaphezu kuka-10.5%, okunikeza insimbi engagqwali ukumelana okuhle nokugqwala. Ukwengezwa kwe-nickel kuthuthukisa kakhulu ukumelana nokugqwala kanye nokumelana nokugqwala kwezinto. Ngokwezimo ezahlukene zokusetshenziswa, amazinga ahlukene ezinto zensimbi engagqwali angakhethwa, njenge-304, 316, njll. Insimbi engagqwali engu-304 inezakhiwo ezinhle eziphelele futhi ifanelekela izindawo zezimboni ezijwayelekile; kuyilapho insimbi engagqwali engu-316 ivame ukusetshenziswa ezindaweni ezinzima njengamakhemikhali kanye nezasolwandle ngenxa yokumelana kwayo okuphezulu kokugqwala.
(II) Ukulawulwa kwekhwalithi kwezinto zokusetshenziswa
Ngesikhathi sokuthengwa kwezinto zokusetshenziswa, abahlinzeki kumele bahlolwe ngokucophelela ukuqinisekisa ukuthi izinto zensimbi engagqwali abazinikezayo ziyahlangabezana nezindinganiso zomhlaba wonke ezifana ne-ASTM, i-DIN, njll. Ngesikhathi esifanayo, izinto zokusetshenziswa zihlolwa ngokuhlaziywa kokwakheka kwamakhemikhali kanye nokuhlolwa kwempahla yemishini ukuqinisekisa ukuthi ziyahlangabezana yini nezidingo zokukhiqiza. Isibonelo, okuqukethwe kwezinto ezifana ne-chromium ne-nickel kuleyo nto kutholwa yi-spectrometer ukuqinisekisa ukuthi kungaphakathi kobubanzi obubekiwe. Ngaphezu kwalokho, ikhwalithi yobuso kanye nokunemba kobukhulu bezinto zokusetshenziswa kuyahlolwa ukuze kugwenywe amaphutha afana nokuqhekeka kanye nokufakwa.

3. Inqubo yokunyathela nokwakha
(I) Isifinyezo senqubo yokunyathela
Ukunyathela kuyisixhumanisi esibalulekile ekukhiqizweni kwamaketanga e-roller ensimbi engagqwali, asetshenziselwa ukunyathela amashidi ensimbi engagqwali kuma-roller, amaphini, amapuleti e-chain angaphakathi nezinye izingxenye. Isihluthulelo senqubo yokunyathela sisekuklanyweni nasekukhiqizweni kwesikhunta. Izikhunta ezisezingeni eliphezulu zingaqinisekisa ukunemba kobukhulu kanye nokuvumelana kwesimo sezingxenye. Ngesikhathi senqubo yokunyathela, ingcindezi yokunyathela, isivinini kanye nokushaya kudinga ukulawulwa ngokunembile ukuze kugwenywe ukuguquka ngokweqile kwezinto noma imifantu.
(II) Imininingwane yenqubo yokwakha
Kwezinye izingxenye eziyinkimbinkimbi, njengama-roller, kungadingeka izinqubo eziningi zokwakha. Isibonelo, ishidi lensimbi engagqwali liqala ligxishwe endaweni engenalutho eyindilinga, bese ligoqwa, likhishwe kanye nezinye izinqubo ukuze kufezwe ukuma nosayizi okufiswayo. Ngesikhathi senqubo yokwakha, amazinga okushisa kanye nengcindezi kudingeka alawulwe ngokuqinile ukuqinisekisa ukuguqulwa okufanayo kwezinto. Ngesikhathi esifanayo, izingxenye ezakhiwe ziphathwa ngokushisa ukuze kuqedwe ukucindezeleka kwangaphakathi futhi kuthuthukiswe izakhiwo zazo zemishini.

4. Ubuchwepheshe bokushisela kanye nokusetshenziswa
(I) Ukukhetha indlela yokushisela
Ukushisela amaketanga e-roller ensimbi engagqwali kuhilela kakhulu ukuxhumana phakathi kwe-roller nepuleti leketanga langaphakathi, kanye nomgodi wephini kanye nepuleti leketanga langaphandle. Izindlela ezivamile zokushisela zifaka phakathi ukushisela kokumelana, ukushisela nge-laser kanye nokushisela kwe-TIG. Ukushisela kokumelana kunezinzuzo zokusebenza kahle kokukhiqiza okuphezulu kanye nezindleko eziphansi, futhi kufanelekile ekukhiqizweni okukhulu; ukushisela nge-laser kunganikeza ikhwalithi ephezulu yokushisela kanye nokunemba, futhi kufaneleka kakhulu emikhiqizweni enezidingo eziphezulu zokunemba; ukushisela kwe-TIG kunemiphumela engcono lapho kushiselwa amapuleti amakhulu.
(II) Ukulawulwa kwekhwalithi yokushisela
Ikhwalithi yokushisela ithinta ngqo amandla nokuthembeka kwamaketanga e-roller ensimbi engagqwali. Ngesikhathi senqubo yokushisela, amapharamitha okushisela afana nogesi wamanje, i-voltage, kanye nesivinini sokushisela kudingeka alawulwe ngokuqinile. Ngesikhathi esifanayo, ukuhlolwa okungonakalisi kwenziwa kuma-weld ngemuva kokushisela, njengokuhlolwa kwe-ultrasonic kanye nokuhlolwa kwe-X-ray, ukuqinisekisa ukuthi ama-weld awanazo iziphambeko ezifana nemifantu kanye nezimbobo. Ngaphezu kwalokho, imishini yokushisela igcinwa njalo futhi ilinganiswe ukuqinisekisa ukusebenza kwayo okuzinzile.

5. Inqubo yokwelapha ukushisa
(I) Inhloso kanye nohlobo lokwelashwa kokushisa
Ukwelashwa ngokushisa kuyisixhumanisi esibalulekile ekukhiqizweni kwamaketanga e-roller ensimbi engagqwali. Inhloso yayo eyinhloko ukuthuthukisa ubulukhuni, amandla kanye nokumelana nokuguguleka kwezinto, ngenkathi kususwa ukucindezeleka kwangaphakathi kanye nokuthuthukisa ukuqina kwezinto. Izinqubo ezivamile zokwelapha ngokushisa zifaka phakathi ukunamathela, ukucima kanye nokushisa. Ukunamathela kusetshenziselwa ukususa ukucindezeleka kwangaphakathi okukhiqizwa ezintweni ngesikhathi sokucubungula; ukucima kwandisa ubulukhuni bezinto ngokupholisa okusheshayo; ukupholisa kwenziwa ngemva kokucima ukuze kuqedwe ubuthakathaka obukhiqizwa ngesikhathi sokucima nokubuyisela ukuqina kwezinto.
(II) Ukulawulwa kwemingcele yenqubo yokwelashwa kokushisa
Ukulawulwa okunembile kwemingcele yenqubo yokwelashwa kokushisa kubalulekile ukuqinisekisa ikhwalithi yomkhiqizo. Ngesikhathi sokufakwa kwe-anneal, izinga lokushisa lokushisa kanye nesikhathi sokubamba kudinga ukulawulwa ngokuqinile ukuqinisekisa ukuthi impahla ithambile ngokuphelele. Ngesikhathi sokucima, ukukhethwa kwendawo yokupholisa kanye nokulawulwa kwesilinganiso sokupholisa kuthinta ngqo ukuqina kanye nesakhiwo se-metallographic sento. Ukubekwa okunengqondo kokushisa nesikhathi sokushisa kungenza into ikwazi ukufeza ukusebenza okuphelele okungcono kakhulu. Ngesikhathi esifanayo, ukuhlolwa kokuqina kanye nokuhlaziywa kwe-metallographic kwenziwa ezingxenyeni eziphathwe ngokushisa ukuqinisekisa umphumela wokwelashwa ngokushisa.

6. Ukuhlanganiswa nokuhlolwa
(I) Inqubo yokuhlanganisa
Inqubo yokuhlanganisa uchungechunge lwe-roller yensimbi engagqwali idinga ukunemba okuphezulu kanye nokucophelela. Okokuqala, ama-roller aphathwe ngokushisa, amaphini, ama-link plate angaphakathi kanye nama-link plate angaphandle ayahlanzwa futhi agcotshwe ukuze kuqinisekiswe inqubekela phambili ebushelelezi yenqubo yokuhlanganisa. Ngemuva kwalokho, lezi zingxenye zihlanganiswa zibe uchungechunge ngokulandelana okuthile. Ngesikhathi senqubo yokuhlanganisa, imishini ekhethekile yokuhlanganisa, njengokucindezela, iyadingeka ukuqinisekisa ukunemba okulinganayo phakathi kwezingxenye. Ngesikhathi esifanayo, uchungechunge oluhlanganisiwe luyanwetshwa kusengaphambili ukuze kuqedwe ukucindezeleka kokuhlanganisa futhi kuqinisekiswe ukusebenza kahle kochungechunge.
(II) Ukuhlolwa nokulawulwa kwekhwalithi
Ukuhlolwa kwekhwalithi kuyindlela yokugcina yokuzivikela ukuqinisekisa ikhwalithi yemikhiqizo ye-roller chain yensimbi engagqwali. Ngesikhathi senqubo yokukhiqiza, ukuhlolwa kwekhwalithi okuqinile kuyadingeka emikhiqizweni ekuxhumaneni ngakunye. Kumaketanga aqediwe, kudingeka ukuhlolwa kokusebenza okuningi, njengokuhlolwa kwamandla okudonsa, ukuhlolwa kokuphila kokukhathala, ukuhlolwa kokuguga, njll. Ngesikhathi esifanayo, ikhwalithi yokubukeka kanye nokunemba komkhiqizo kuyahlolwa ukuqinisekisa ukuthi uhlangabezana nezidingo zamakhasimende kanye nezindinganiso zomhlaba wonke. Emikhiqizweni engafaneleki, ukulandelelwa kanye nokuhlaziywa kuyadingeka ukuthola imbangela yenkinga futhi kuthathwe izinyathelo zokuthuthukisa ezifanele.

7. Ukwelashwa nokuvikelwa kwendawo
(I) Indlela yokwelapha ubuso
Ukuze kuthuthukiswe ukumelana nokugqwala kanye nobuhle bezintambo zensimbi engagqwali, ukwelashwa kwendawo kuvame ukudingeka. Izindlela ezivamile zokwelapha indawo zifaka phakathi ukupholisha, ukupholisha ngogesi kanye nokwelashwa ngamakhemikhali. Ukupholisha kungenza indawo yeketanga ibe bushelelezi futhi kunciphise i-coefficient yokungqubuzana; ukupholisha ngogesi kungathuthukisa ukumelana kwayo nokugqwala kanye nokuhlobisa ngokupholisha ungqimba lwensimbi, njenge-nickel, i-chromium, njll. ebusweni beketanga; ukwelashwa ngamakhemikhali kwakha ifilimu evikelayo ebusweni beketanga ngokusebenzisa ukusabela kwamakhemikhali ukuze kuthuthukiswe ukumelana kwayo nokugqwala.
(II) Izindlela zokuvikela kanye nokupakisha
Ngaphezu kokwelashwa kwendawo, izinyathelo zokuvikela ezifanele nazo ziyadingeka ukuqinisekisa ikhwalithi yomkhiqizo ngesikhathi sokugcina nokuthuthwa. Isibonelo, faka uwoyela wokulwa nokugqwala ebusweni beketanga ukuze uvimbele ukuguguleka komswakama nomoya-mpilo. Ngesikhathi esifanayo, sebenzisa izinto zokupakisha ezifanele, njengefilimu yepulasitiki, amabhokisi, njll., ukupakisha umkhiqizo ukuze ugweme umonakalo ngesikhathi sokuthuthwa. Ngaphezu kwalokho, lawula indawo yokugcina umkhiqizo, njengokuwugcina womile futhi ungenisa umoya, ukuze wandise isikhathi sokuphila komkhiqizo.

8. Uhlelo lokuphatha ikhwalithi kanye nentuthuko eqhubekayo
(I) Ukusungulwa kohlelo lokuphatha ikhwalithi
Ukuze kuqinisekiswe ukuthi inqubo yokukhiqiza kanye nekhwalithi yomkhiqizo wamaketanga e-roller ensimbi engagqwali kuyahlangabezana nezindinganiso zomhlaba wonke, amabhizinisi adinga ukusungula uhlelo oluphelele lokuphatha ikhwalithi, njenge-ISO 9001. Uhlelo luhlanganisa yonke inqubo kusukela ekuthengweni kwezinto zokusetshenziswa kuya ekulethweni komkhiqizo, lucacisa imithwalo yemfanelo kanye namagunya omnyango ngamunye kanye nabasebenzi, futhi luqinisekisa ukuthi isixhumanisi ngasinye sinemithetho okufanele siyilandele. Ngokusebenzisa isitifiketi sohlelo lokuphatha ikhwalithi, amabhizinisi angathuthukisa izinga lawo lokuphatha kanye nokuncintisana emakethe.
(II) Intuthuko eqhubekayo kanye nokusungula izinto ezintsha
Emncintiswaneni omkhulu wemakethe, intuthuko eqhubekayo kanye nokusungula izinto ezintsha kuyisihluthulelo samabhizinisi ukuthi alondoloze isikhundla sawo esiphambili. Amabhizinisi adinga ukuqoqa njalo impendulo yamakhasimende kanye nolwazi lwesidingo semakethe, ahlaziye futhi athuthukise izinkinga enkambisweni yokukhiqiza. Isibonelo, ngokwenza ngcono inqubo yokukhiqiza, athuthukise ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo; ngokuthuthukisa izinto ezintsha kanye nobuchwepheshe obusha, athuthukise imikhiqizo ye-roller chain yensimbi engagqwali esebenza kahle kakhulu. Ngesikhathi esifanayo, qinisa ukubambisana namanyuvesi kanye nezikhungo zocwaningo lwesayensi, wenze amaphrojekthi okubambisana phakathi kwemboni neyunivesithi, futhi ukhuthaze intuthuko yezobuchwepheshe embonini.

9. Ukusetshenziswa kwemakethe kanye nomkhuba wokuthuthukiswa
(I) Insimu yesicelo semakethe
Amaketanga e-roller ensimbi engagqwali asetshenziswe kabanzi emikhakheni eminingi ngenxa yokusebenza kwawo okuhle kakhulu. Embonini yokucubungula ukudla, ngenxa yokumelana kwawo nokugqwala okuhle kanye nezakhiwo zokuhlanzeka, asetshenziswa emigqeni yokuhambisa ukudla, emishinini yokupakisha kanye neminye imishini; embonini yamakhemikhali, angamelana nokugqwala okuvela emithonjeni ehlukahlukene yamakhemikhali futhi afanelekela ama-reactor amakhemikhali, amaphampu okuhambisa kanye neminye imishini; emishinini yezolimo, amaketanga e-roller ensimbi engagqwali asetshenziswa ezinhlelweni zokudlulisela zabavuni, abahlwanyeli kanye neminye imishini ukuthuthukisa ukuthembeka nokuphila kwenkonzo yemishini; ezinhlelweni zokudlulisa izinto, njengamabhande okuhambisa ezimayini, emachwebeni nakwezinye izindawo, amaketanga e-roller ensimbi engagqwali, njengezingxenye ezibalulekile zokudlulisela, aqinisekisa ukudluliselwa kwezinto ngempumelelo.
(II) Izitayela Nezibikezelo Zentuthuko
Ngokuthuthuka okuqhubekayo kwemboni yomhlaba wonke, isidingo samaketanga e-roller ensimbi engagqwali sizoqhubeka nokukhula. Esikhathini esizayo, imboni yamaketanga e-roller ensimbi engagqwali izothuthuka ngendlela yokusebenza okuphezulu, ukunemba okuphezulu, ukuvikelwa kwemvelo nokonga amandla. Ngakolunye uhlangothi, ngokuvela okuqhubekayo kwezinto ezintsha nezinqubo ezintsha, ukusebenza kwamaketanga e-roller ensimbi engagqwali kuzothuthukiswa kakhulu, njengamandla aphezulu, ukumelana nokuguguleka okungcono kanye nokumelana nokugqwala; ngakolunye uhlangothi, ukuze kuhlangatshezwane nezidingo zokuvikelwa kwemvelo, amabhizinisi azonaka kakhulu ukongiwa kwamandla kanye nokunciphisa ukukhishwa kwegesi enkambisweni yokukhiqiza futhi amukele izinto nezinqubo ezinobungani nemvelo. Ngesikhathi esifanayo, ngokusetshenziswa kobuchwepheshe bokukhiqiza obuhlakaniphile, ukukhiqizwa kwamaketanga e-roller ensimbi engagqwali kuzoba okuzenzakalelayo kakhulu futhi kuhlakaniphe, kuthuthukiswe ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo futhi kuncishiswe izindleko zokukhiqiza.

10. Isiphetho
Ukukhiqizwa kwamaketanga e-roller ensimbi engagqwali kuyinqubo enezixhumanisi eziningi, enembile kakhulu ehilela ukukhethwa kwezinto zokusetshenziswa, ukunyathela, ukushisela, ukwelashwa kokushisa, ukuhlolwa kokuhlanganiswa, ukwelashwa kwendawo kanye nezinye izici. Ngokulawula okuqinile nokwenza ngcono isixhumanisi ngasinye, imikhiqizo yeketanga le-roller ensimbi engagqwali esezingeni eliphezulu, esebenza kahle kakhulu ingakhiqizwa ukuze ihlangabezane nezidingo ezahlukahlukene zemakethe yamazwe ngamazwe. Ngesikhathi esifanayo, ukusungula uhlelo lokuphatha ikhwalithi oluzwakalayo kanye nendlela yokuthuthukisa okuqhubekayo, kanye nokukhuthaza njalo ukusungula izinto ezintsha kwezobuchwepheshe kanye nokuthuthukiswa kwemikhiqizo kuyisihluthulelo sokunganqotshwa kwebhizinisi emncintiswaneni wemakethe onzima. Uma sibheke esikhathini esizayo, imboni yeketanga le-roller ensimbi engagqwali izoqhubeka nokudlala indima ebalulekile egagasini lentuthuko yezimboni zomhlaba wonke futhi inikeze izixazululo ezithembekile zokudluliselwa kwemishini emikhakheni ehlukahlukene.